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1991 Dodge Spirit CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1991 Dodge Spirit AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> Chrysler Imperial, LeBaron & New Yorker (1990-93), Dodge Daytona, Dynasty, Monaco, Omni, Shadow & Spirit, Eagle Premier & Plymouth Acclaim, Horizon, & Sundance
Vehicle: 1991 Dodge Spirit ES 2.5 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Dodge Spirit AUTOMOBILES
ANTI-LOCK BRAKES -> Type 3-Bendix Anti-Lock 6 Anti-Lock Braking System -> SYSTEM COMPONENTS -> CONTROLLER-ANTILOCK BRAKE (CAB) -> MASTER CYLINDER & BRAKE BOOSTER -> MODULATOR & PUMP MOTOR ASSEMBLY -> WHEEL SPEED SENSORS (WSS)
Vehicle: 1991 Dodge Spirit ES 3.0 V6 GAS
MASTER CYLINDER & BRAKE BOOSTER
This system uses the vehicles standard master cylinder and power brake booster. The master cylinder primary and secondary outputs are connected directly to the modulator assembly.
MODULATOR & PUMP MOTOR ASSEMBLY
This assembly contains the wheel circuit valves used for brake pressure modulation and the pump motor.
The pump motor pumps brake flui...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Dodge Spirit AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
Vehicle: 1991 Dodge Spirit LE 2.5 L4 GAS
Normal ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Dodge Spirit AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Dodge Spirit LE 2.5 L4 GAS
Inboard C/V joints have stub shafts splined into differential side gears, or intermediate shaft on right side of an equal length system. Driveshafts are spring loaded and are retained to side gears by constant spring pressure provided by spring contained in C/V joints.
- Raise and support vehicle.
- Remove tires and wheels.
- Remove cotter pin, lock and spring washer, then hub nut and washer.
- If removing righthand driveshaft, speedometer pinion must be removed prior to driveshaft removal.
- Remove clamp bolt securing ball joint clamp bolt to steering knuckle, then separate ball joint ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Dodge Spirit AUTOMOBILES
Starter, Replace
Vehicle: 1991 Dodge Spirit ES 3.0 V6 GAS
- Disconnect battery ground cable.
- Disconnect wires from starter solenoid.
- Remove starter attaching bolts, then the starter motor and mounting p...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Dodge Spirit AUTOMOBILES
Chrysler LLC Cars -> Air Bag Warning Lamp ->
Vehicle: 1991 Dodge Spirit LE 2.5 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Dodge Spirit AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Dodge Spirit LE 3.0 V6 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to heat control valve.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Dodge Spirit AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator & Power Steering
Vehicle: 1991 Dodge Spirit 3.0 V6 GAS
Air Conditioning
- Loosen adjusting locknut, then turn jack-screw, counterclockwise to reduce belt tension and remove belt.
- When reinstalling belt, a...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Dodge Spirit AUTOMOBILES
Component location diagrams for most 1991 Dodge Spirit cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR 1991 Dodge Spirit AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Dodge Spirit cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Dodge Spirit AUTOMOBILES
OEM TSB listings for most 1991 Dodge Spirit cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1991 Dodge Spirit 2.5 L4 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE MS9602) - REVISED Vehicle: 1991 Dodge Spirit 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Dodge Spirit AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Dodge Spirit cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Dodge Spirit cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Dodge Spirit cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Dodge Spirit cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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