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Dodge CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge cars and light trucks from 1990+
Cooling Fans -> Light Trucks & Vans -> Diagnosis & Testing -> Cherokee & Dakota -> Dakota -> Fan Motor -> Fan Motor Circuit -> Using Diagnostic Readout Box (DRB) -> Using Malfunction Indicator Lamp (MIL)
Vehicle: 1996 Dodge Dakota 2.5 L4 GAS
Fan Motor
Dakota
Disconnect wire connector from fan motor terminal, Fig. , then connect a 14 gauge jumper wire from battery to fan motor terminal. Replace fan motor if it does not operate normally.
Fan Motor Circuit
Cherokee & Dakota
These models are equipped with an engine controller which will detect and store a diagnostic trouble code for the cooling fan system. This information may be accessed by using a DRB diagnostic tool or the Malfunction Indicator Lamp (MIL).
Using Malfunction Indicator Lamp (MIL)
- Obtain MIL d...
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BRAKE SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge cars and light trucks from 1990+.
Drum Brakes -> Type 2-Leading-Trailing Drum Brakes -> Precautions
Vehicle: 1995 Dodge Avenger 2.0 L4 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use. A few precautions will minimize exposure.
Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
- Wear a suitable respirator approved for asbestos dust use during all repair procedure...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1987-95 Caravan, Town & Country & Voyager w/2.2L Fuel Injected, 2.5L, 3.0L, 3.3L & 3.8L Engines
Vehicle: 1995 Dodge Caravan C/V 2.5 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2008 Dodge Dakota TRX 3.7 V6 GAS
Front
- Position transmission and transfer case to their neutral positions. Raise and support vehicle. Remove skid plate, if equipped.
- Mark a line across transfer case flange and C/V for installation reference.
- Mark a line across propeller shaft flange yoke and front axle companion flange for installation reference.
- Remove companion flange bolts.
- Remove transfer case flange bolts and remove propeller shaft.
- Reverse procedure to install, noting the following:
- Align reference marks.
- Torque companion flange and flange yoke bolts to 80 ft. lbs.
- Torque transfer case companion flange bolts t...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Dodge AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Dodge cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2007 Dodge Durango Limited 4.7 V8 GAS
The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1991 Dodge D150 Pickup 3.9 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove heat shield clip and heat shield from starter.
- Remove starter motor attaching bolts and nuts.
- Remove solenoid.
- Disc...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
Vehicle: 2008 Dodge Charger SE 2.7 V6 GAS
The cabin air filter should be replaced every 12,000 miles.
- Open the hood.
- Remove the passenger side air inlet grille from the cowl panel, Fig. .
- Open the cabin air filter door.
- Remove the cabin air filter from the filter housing...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
Vehicle: 1995 Dodge B2500 VAN Sportsman 5.2 V8 GAS
On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2008 Dodge RAM 2500 Laramie 5.7 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> A/C Compressor & Alternator Belt
Vehicle: 1996 Dodge Neon Sport 2.0 L4 GAS
A/C Compressor & Alternator Belt
- Loosen T-Bolt locking nut and pivot bolt to remove and install Poly V belt and...
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COMPONENT LOCATION DIAGRAMS FOR Dodge AUTOMOBILES
Component location diagrams for most Dodge cars and light trucks sold in the U.S. from 1990+.
Body Components Diagram for 2007 Dodge Sprinter 2500 3.0 V6 DIESELComponents on diagram: |
Right Sliding Door Components Diagram for 2003 Dodge Caravan 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge AUTOMOBILES
OEM drawn wiring diagrams for most Dodge cars and light trucks sold in the U.S.
2008 Dodge Caliber SRT-4 2.4 L4 GAS Wiring DiagramComponents on diagram: |
1993 Dodge B250 VAN Sportsman 3.9 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge AUTOMOBILES
OEM TSB listings for most Dodge cars and light trucks sold in the U.S. from 1985+.
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Document: WIRE SPLICE REPAIRS Vehicle: 2000 Dodge RAM 3500 Pickup 5.9 V8 GAS Auto Systems: |
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Document: WIRING INSTALLATION - TRAILER TOWING - PRECAUTIONS Vehicle: 1985 Dodge D150 Pickup 5.2 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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Body Components Diagram for 2007 Dodge Sprinter 2500 3.0 V6 DIESEL
Right Sliding Door Components Diagram for 2003 Dodge Caravan 2.4 L4 GAS
2008 Dodge Caliber SRT-4 2.4 L4 GAS Wiring Diagram
1993 Dodge B250 VAN Sportsman 3.9 V6 GAS Wiring Diagram
