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Dodge CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge cars and light trucks from 1990+
Serpentine Drive Belt Routing -> Domestic Light Trucks & Vans -> DaimlerChrysler Corp.
Vehicle: 2001 Dodge Caravan SE 3.3 V6 FLEX
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BRAKE SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge cars and light trucks from 1990+.
Anti-lock Brakes -> Type 4-Teves Mark IV Anti-Lock Braking System -> Description -> Anti-Lock Warning Lamp -> Brake Warning Lamp -> Components -> Controller Anti-Lock Brake System (CAB) -> Fault Diagnostic System -> Hydraulic Control Unit (HCU) -> Latched Fault -> Locked Fault -> Master Cylinder w/Center Valves & Fluid Level Switch-FLS-1 -> Non-Erasable Fault -> Non-Latching Fault -> Normal Operation Of Warning Lamp -> Pump/Motor Assembly -> System Operation -> Traction Control Function Lamp -> Traction Control Warning Lamp -> Vacuum Booster w/Integrated Pedal Travel Sensor -> Warning Lamp Systems -> Wheel Speed Sensors
Vehicle: 1996 Dodge Intrepid 3.5 V6 GAS
System Operation
Under normal braking conditions, the Anti-Lock Brake System (ABS) functions as a standard brake system with a diagonally split master cylinder and conventional brake booster.
If a wheel lock is detected during braking, the system will enter ABS mode. During ABS mode, hydraulic pressure in the four wheel circuits is modulated to prevent any wheel from locking.
Each wheel circuit has a set of electrical valves to provide modulation to each wheel. Front wheels receive separate signals and rear wheels receive the same signal.
Fault Diagnostic System
Faults detected by the Co...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 1996 Dodge Grand Caravan SE 2.4 L4 GAS
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2009 Dodge Journey SXT 3.5 V6 GAS
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Drain differential carrier oil into suitable container.
- Mark rear propeller shaft and differential, Fig. , for proper installation.
- Remove rear propeller shaft to rear axle retaining nuts.
- Remove three bolts from center support heat shield, then heat shield.
- Remove center support mount...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Dodge AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Dodge cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 Dodge Avenger SE 2.4 L4 GAS
Refer to Figs. through for ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1995 Dodge Neon 2.0 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- On models equipped with A/C, support engine and transaxle so it will not rotate, using a suitable floor jack or jackstand.
- Remove front engine mount through bolt from insulator and front crossmember mounting bracket.
- Lower engine to rotate assembly forward for access to starter.
- On all models, remove starter to transaxle housing attaching bolts.
- Remove starter from transax...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
Vehicle: 2008 Dodge Challenger SRT8 6.1 V8 GAS
The cabin air filter should be replaced every 12,000 miles.
- Open the hood.
- Remove the passenger side air inlet grille from the cowl panel, Fig. .
- Open the cabin air filter door.
- Remove the cabin air filter from the filter housing...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 1993 Dodge B250 VAN 5.9 V8 GAS
The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2007 Dodge Grand Caravan SXT 3.8 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Dodge RAM 3500 Pickup 5.7 V8 GAS
- Remove air intake tube between intake manifold and air filter.
- Release belt tension by rotating tensioner counterclockwise with suitable wrench on tensioner pulley bolt.
- Rotate belt tensioner until belt can be removed from pull...
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COMPONENT LOCATION DIAGRAMS FOR Dodge AUTOMOBILES
Component location diagrams for most Dodge cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Dodge AUTOMOBILES
OEM drawn wiring diagrams for most Dodge cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge AUTOMOBILES
OEM TSB listings for most Dodge cars and light trucks sold in the U.S. from 1985+.
Document: A/C COOLING COIL ODOR - REVISED Vehicle: 2005 Dodge Sprinter 3500 2.7 L5 DIESEL Symptoms: |
Document: WINDOW BELT MOLDINGS WARP AND/OR DELAMINATE Vehicle: 1995 Dodge Stratus ES 2.4 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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