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Dodge D350 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Dodge D350 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge D350 Pickup cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Cooling System Bleed -> 2.5L/4-150 & 4.0L/6-242 Engines -> 2.5L/4-150 Engine -> 2.5L/4-153 Engine -> 3.0L/V6-181 & 3.3L/V6-201 Engines -> 3.9L/V6-238 & 5.2L/V8-318 Engines -> 4.0L/6-243 Engine -> 5.2L/V8-318 Engine -> Cherokee, Comanche & Grand Cherokee -> Dakota -> Dodge Full Size Trucks & Vans -> Front Wheel Drive Vans -> Wrangler
Vehicle: 1992 Dodge D350 Pickup 5.9 V8 GAS
Dodge Full Size Trucks & Vans
These engines do not require a specified bleed procedure. After filling cooling system, run engine to operating temperature with radiator/pressure cap off. Air will then be automatically bled through cap opening.
Front Wheel Drive Vans
2.5L/4-153 Engine
The 2.5L/4-153 engine, requires venting by removal of plug on top of water box. Fill system with recommended 50 percent mixture of antifreeze and water. Continue to fill cooling system until full.
3.0L/V6-181 & 3.3L/V6-201 Engines
This engine does not re...
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BRAKE SERVICE PROCEDURES FOR Dodge D350 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge D350 Pickup cars and light trucks from 1990+.
DISC BRAKES, CHRYSLER CORP. -> Type 3-Kelsey-Hayes Single Piston Sliding Caliper, Chrysler -> CALIPER SERVICE -> ASSEMBLE -> DISASSEMBLE -> REMOVAL
Vehicle: 1991 Dodge D350 Pickup 5.9 V8 GAS
REMOVAL
- Raise the vehicle and remove front wheels.
- Disconnect and cap flexible brake line, then remove caliper retaining clips and anti-rattle springs, Fig. .
- Remove caliper from disc by slowly sliding caliper assembly out and away from disc. Use some means to support caliper. Do not let caliper hang from hydraulic line.
DISASSEMBLE
- With caliper and pads removed as described previously, place the caliper onto the upper control arm and slowly depress brake pedal, in turn hydraulically pushing piston out of bore.
- Support pedal below first inch of pedal travel to prevent excessive fluid ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge D350 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge D350 Pickup cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1987-93 B Series Vans, D & W Series, Ramcharger & Trail Duster w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1990 Dodge D350 Pickup 5.9 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge D350 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge D350 Pickup cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1990 Dodge D350 Pickup 5.9 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge D350 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge D350 Pickup cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1991 Dodge D350 Pickup 5.9 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove heat shield clip and heat shield from starter.
- Remove starter motor attaching bolts and nuts.
- Remove solenoid.
- Disc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge D350 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge D350 Pickup cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Wait-To-Start Lamp ->
Vehicle: 1991 Dodge D350 Pickup 5.9 L6 DIESEL
The wait-to-start lamp is used on diesel engine models. The lamp is lit by the PCM after the ignition is turned On. It gives the driver an indication to wait until the intake manifold air heater grid has had sufficient time to warm the intake air for a good qua...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge D350 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge D350 Pickup cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 Dodge D350 Pickup 5.9 V8 GAS
- Disconnect negative battery cable at battery.
- Drain cooling system into a suitable container.
- Detach radiator hose at bottom right of radiator and position aside.
- Remove upper radiator hose and position aside.
- Disconnect transmission cooler lines ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge D350 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge D350 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1991 Dodge D350 Pickup 5.9 V8 GAS
Removal
- Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...
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COMPONENT LOCATION DIAGRAMS FOR Dodge D350 Pickup AUTOMOBILES
Component location diagrams for most Dodge D350 Pickup cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR Dodge D350 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Dodge D350 Pickup cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge D350 Pickup AUTOMOBILES
OEM TSB listings for most Dodge D350 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: WIRING CONNECTOR REPLACEMENT PACKAGES Vehicle: 1989 Dodge D350 Pickup 5.9 L6 DIESEL Auto Systems: |
Document: MODULE/NEW FUEL PUMP - DELAYED/NO START/POWER LOSS Vehicle: 1991 Dodge D350 Pickup 5.9 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge D350 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge D350 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge D350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge D350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge D350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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