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1992 Dodge D350 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
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- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Dodge D350 Pickup car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge D350 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1992 Dodge D350 Pickup AUTOMOBILES
Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Heater Core, Replace -> Auxiliary Heater Core -> Cherokee & Comanche -> D & W Pickups & Ramcharger -> Dakota -> Front Wheel Drive Van Models -> Grand Cherokee -> Less Air Conditioning -> Rear Wheel Drive Van Models -> Underdash Heater Core -> With Air Conditioning -> With Air Conditioning or Bi-Level Heater -> Wrangler
Vehicle: 1992 Dodge D350 Pickup 5.9 L6 DIESEL
D & W Pickups & Ramcharger
Less Air Conditioning
- Disconnect battery ground cable.
- Disconnect heater hoses on engine side and plug heater outlets.
- Remove right side cowl trim if so equipped.
- Remove glove box, then structural brace through glove box opening.
- Remove right half of instrument panel lower reinforcement, making sure to disconnect ground strap.
- Disconnect control cables, then blower motor wires on engine side.
- Disconnect wires from resistor block, Fig. .
- Remove screw holding heater to cowl side sheet met...
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BRAKE SERVICE PROCEDURES FOR 1992 Dodge D350 Pickup AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> Caravan, Town & Country & Voyager -> Chrysler -> Except Caravan, Town & Country & Voyager -> Jeep -> Manual Bleeding -> Master Cylinder -> Pressure Bleeding
Vehicle: 1992 Dodge D350 Pickup 5.9 L6 DIESEL
Chrysler
Except Caravan, Town & Country & Voyager
Manual Bleeding
- On models equipped with Rear Wheel Anti-Lock brakes (RWAL), connect one end of a suitable hose to bleeder valve on RWAL hydraulic valve and submerge other end in a glass container partially filled with clean brake fluid.
- Pump brake pedal several times, then hold pedal down firmly.
- With pedal firmly depressed, open bleeder valve until pedal fades to floor, then close bleeder valve.
- Repeat procedure until a continuous flow of brake fluid is released from bleeder valve. Ensure a fluid level is maintained in master cylin...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Dodge D350 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1987-93 B Series Vans, D & W Series, Ramcharger & Trail Duster w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1992 Dodge D350 Pickup 5.9 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Dodge D350 Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1992 Dodge D350 Pickup 5.9 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Dodge D350 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Dodge D350 Pickup 5.9 V8 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove B+ terminal nut, field terminal nuts, ground and harness hold down nuts, then wire connectors.
- Remove top mounting nut and bottom bolt, then separate alternator from mounting plate.
- Remove altern...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Dodge D350 Pickup AUTOMOBILES
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1992 Dodge D350 Pickup 5.9 L6 DIESEL
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Dodge D350 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Dodge D350 Pickup 5.9 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Dodge D350 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1992 Dodge D350 Pickup 5.9 V8 GAS
Removal
- Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Dodge D350 Pickup AUTOMOBILES
Component location diagrams for most 1992 Dodge D350 Pickup cars and light trucks sold in the U.S. from 1990+.
 Door Components & Connectors Diagram for 1992 Dodge D350 Pickup 5.9 V8 GASComponents on diagram: |
 Cab Splices Diagram for 1992 Dodge D350 Pickup 5.9 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1992 Dodge D350 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Dodge D350 Pickup cars and light trucks sold in the U.S.
 1992 Dodge D350 Pickup 5.9 V8 GAS Wiring DiagramComponents on diagram: |
 1992 Dodge D350 Pickup 5.9 L6 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Dodge D350 Pickup AUTOMOBILES
OEM TSB listings for most 1992 Dodge D350 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1992 Dodge D350 Pickup 5.9 V8 GAS Auto Systems: |
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Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE Vehicle: 1992 Dodge D350 Pickup 5.9 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Dodge D350 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Dodge D350 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Dodge D350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Dodge D350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Dodge D350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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