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Dodge RAM 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge RAM 2500 car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge RAM 2500 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 2500 cars and light trucks from 1990+.
Disc Brakes -> Brake Pad Service -> Aspen, Dakota & Durango -> Caravan & Town & Country -> Commander -> Compass, Grand Cherokee, Liberty, Nitro & Wrangler -> Front -> Full Size Pickup -> Inspection -> Installation -> Pacifica -> PT Cruiser -> Rear -> Removal -> Sprinter
Vehicle: 2008 Dodge RAM 2500 Laramie 6.7 L6 DIESEL
Caravan & Town & Country
Front
Removal
- Raise and support vehicle.
- Remove front wheel and tire assemblies.
- Remove two caliper-to-knuckle attaching bolts, then remove caliper by sliding away from adapter and lifting off rotor, Fig. . Support caliper firmly to prevent weight of caliper from damaging flexible hose.
- Remove outboard pad by prying pad retaining clip over raised area of caliper, then sliding pad down and off of caliper.
- Pull inboard pad away from caliper piston, until springs release from piston.
Installation
- Inspect piston seal for leaks and for ruptures in piston dust boot. ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 2500 cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> D & W Series, Ramcharger, Ram Truck 1500-3500 & Trail Duster 2000-06 5.9L Diesel Engine
Vehicle: 2006 Dodge RAM 2500 Laramie 5.9 L6 DIESEL
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 2500 cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 2008 Dodge RAM 2500 SLT 5.7 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Dodge RAM 2500 cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Tire Pressure Sensor
Vehicle: 2008 Dodge RAM 2500 Laramie 5.7 V8 GAS
Tire Pressure Sensor
Tire pressure may increase from 2-6 psi during normal driving conditions. Do not reduce this normal pressure build-up.
When diagnosing a tire pressure issue, always inspect air pressure in the tires first with suitable tire air gauge. Adjust air pressure as required to specifications listed on the Tire Inflation Pressure Label card, usually applied within driver side B-pillar. After adjusting air pressure in tire on vehicle, allow approximately two minutes for the message or indicator lamp to go out.
Inspect tire pressure indicator lamp in the instrument cl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 2500 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2007 Dodge RAM 2500 Sport 5.9 L6 DIESEL
- Disconnect ground cables from both batteries.
- Raise and support vehicle.
- Remove starter mounting bolts.
- Move starter motor towards front of vehicle far enough for nose of starter pinion housing to clear housing.
- Do not let starter motor hang from wire harness.
- Tilt nose downwards and lower starter motor far enough to access and remove nut that secures battery positive cable ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 2500 cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 2007 Dodge RAM 2500 Sport 5.9 L6 DIESEL
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 2500 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2006 Dodge RAM 2500 Laramie 5.7 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 2500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2008 Dodge RAM 2500 ST 5.9 L6 DIESEL
- Attach a 3/8 inch long-handle ratchet to square hole in automatic belt tensioner, then rotate tensioner assembly counterclockwise (as viewed from front) un...
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COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 2500 AUTOMOBILES
Component location diagrams for most Dodge RAM 2500 cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2008 Dodge RAM 2500 SXT 6.7 L6 DIESELComponents on diagram: |
 Engine Diagram for 2007 Dodge RAM 2500 Sport 5.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge RAM 2500 AUTOMOBILES
OEM drawn wiring diagrams for most Dodge RAM 2500 cars and light trucks sold in the U.S.
 2007 Dodge RAM 2500 SLT 5.9 L6 DIESEL Wiring DiagramComponents on diagram: |
 2006 Dodge RAM 2500 Sport 5.9 L6 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge RAM 2500 AUTOMOBILES
OEM TSB listings for most Dodge RAM 2500 cars and light trucks sold in the U.S. from 1985+.
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Document: STARSCAN / STARMOBILE ABORT RECOVERY PROCEDURES Vehicle: 2006 Dodge RAM 2500 ST 5.9 L6 DIESEL Auto Systems: |
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Document: FLUID FLUSHING REQUIREMENTS Vehicle: 2007 Dodge RAM 2500 ST 5.9 L6 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 2500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 2500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 2500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 2500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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