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Dodge RAM 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge RAM 2500 car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge RAM 2500 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 2500 cars and light trucks from 1990+.
Disc Brakes -> Precautions -> Brake Bleed -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> Caliper Inspection -> General Precautions
Vehicle: 2006 Dodge RAM 2500 SLT 5.7 V8 GAS
Brake Lines & Linings
Remove one of the front wheels and inspect the brake disc, caliper and linings. The wheel bearings should be inspected at this time and repacked if required.
Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective pad is worn or damaged. Inspect and, if required, replace rear brake linings also.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in thickness of ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 2500 cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 2005-06 Liberty w/2.4L & 3.7L Engines, 2005-06 Grand Cherokee, 1998-06 Durango, 1994-06 Dakota (Except 1994 2.5L), Ram Truck 1500-3500, Ram Van 1500-3500
Vehicle: 2006 Dodge RAM 2500 Power Wagon 5.7 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 2500 cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 2007 Dodge RAM 2500 Power Wagon 5.7 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Dodge RAM 2500 cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Load Light Switch Module -> Removal -> Tire Pressure Sensor -> Tire Pressure Transponder
Vehicle: 2009 Dodge RAM 2500 SLT 5.7 V8 GAS
Tire Pressure Sensor
The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.
The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.
Removal
- Loosen the wheel lug nuts.
- Raise...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 2500 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2007 Dodge RAM 2500 SLT 6.7 L6 DIESEL
- Disconnect ground cables from both batteries.
- Raise and support vehicle.
- Remove battery cable mounting nut.
- Remove battery cable from stud.
- Remove starter mounting bolts.
- Remove starter motor ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 2500 cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2008-09 Ram 1500-5500 Cab Chassis & Pickup -> Relearn -> Reset
Vehicle: 2008 Dodge RAM 2500 SLT 5.7 V8 GAS
Reset
The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will turn Off. The vehicle may need to be driven at a speed above 15 MPH for up to 10 minutes for the TPMS to receive this information. If the lamp remains On, a problem in the low tire warning system is present and the low tire warning sys...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 2500 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2010 Dodge RAM 2500 ST 6.7 L6 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp at radiator outlet and remove hose.
- Reposition hose clamp at thermostat housing and remove hose.
- Remove hose from vehicle.
- Reverse procedure to install.
Upper
- Drain cooling system in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 2500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 2500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 Dodge RAM 2500 ST 5.7 V8 GAS
- Remove air intake tube between intake manifold and air filter.
- Release belt tension by rotating tensioner counterclockwise with suitable wrench on tensioner pulley bolt.
- Rotate belt tensioner until belt can be removed from pull...
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COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 2500 AUTOMOBILES
Component location diagrams for most Dodge RAM 2500 cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Component Diagram for 2006 Dodge RAM 2500 ST 5.7 V8 GASComponents on diagram: |
 Instrument Panel Component Diagram for 2006 Dodge RAM 2500 Laramie 5.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge RAM 2500 AUTOMOBILES
OEM drawn wiring diagrams for most Dodge RAM 2500 cars and light trucks sold in the U.S.
 2008 Dodge RAM 2500 ST 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 2006 Dodge RAM 2500 Sport 5.9 L6 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge RAM 2500 AUTOMOBILES
OEM TSB listings for most Dodge RAM 2500 cars and light trucks sold in the U.S. from 1985+.
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Document: 68RFE TRANSMISSION - DTC P0868 LOW LINE PRESSURE Vehicle: 2007 Dodge RAM 2500 ST 6.7 L6 DIESEL Auto Systems: |
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Document: Heavy Duty Filtration - MOPOR Retrofit or Add On Parts Available Vehicle: 2007 Dodge RAM 2500 SLT 5.9 L6 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 2500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 2500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 2500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 2500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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