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Dodge Intrepid CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge Intrepid car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge Intrepid automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge Intrepid AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge Intrepid cars and light trucks from 1990+
Compressor Service -> Model 10PA17 & 10PA17C Compressors -> COMPRESSOR CLUTCH, REPLACE -> INSPECTION -> INSTALLATION -> REMOVAL
Vehicle: 1994 Dodge Intrepid 3.5 V6 GAS
REMOVAL
Although the compressor must be removed from its mount in order to replace the clutch assembly, it is not necessary to discharge A/C refrigerant.
- Remove compressor shaft bolt, Fig. , using a suitable band type oil filter wrench to prevent clutch plate rotation.
- Using a suitable plastic hammer, tap clutch plate, then remove plate and shims, Fig. .
- Remove pulley retaining ring using snap ring tool No. C-4574 or equivalent, then slide pulley off compressor. Do not pry upon clutch plate or pulley.
- Remove clutch coil wire bracke...
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BRAKE SERVICE PROCEDURES FOR Dodge Intrepid AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge Intrepid cars and light trucks from 1990+.
Disc Brakes -> Type 6-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Front -> Description
Vehicle: 1996 Dodge Intrepid 3.5 V6 GAS
The single piston, floating caliper disc brake assembly, Fig. , consists of the rotor, caliper, pads and the driving hub. The caliper is mounted through bushings and sleeves by two through-bolts threaded into an adapter. Two machined abutments on the adapter position and align the caliper fore and aft. The mounting bolts and bushings control the movement of the caliper and the piston seal to assist in maintaining proper pad clearance.
This assembly has an anti-rattle clip attached to the outer pad and an in...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge Intrepid AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge Intrepid cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1998-04 Concorde, Intrepid, LHS, Vision & 300M -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1998 Dodge Intrepid 3.2 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Remove the fuel pump relay from the Power D...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge Intrepid AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge Intrepid cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2002 Dodge Intrepid SE 2.7 V6 GAS
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front wheel and tire assembly from vehicle.
- Remove front caliper assembly from front steering knuckle assembly.
- Remove front braking disk (rotor) from hub, by pulling it straight off wheel mounting studs.
- Remove speed sensor cable routing bracket from strut assembly.
- Remove hub and bearing to stub axle retaining nut.
- Install a suitable puller or special tool 6790 or equivalent, on hub and bearing assembly, using wheel lug nuts to secure it in place.
- Install a wheel lug nut on wheel stud to protect thr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge Intrepid AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge Intrepid cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1995 Dodge Intrepid 3.3 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove bolts from starter.
- Remove starter assembly from engine.
- Disconn...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge Intrepid AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge Intrepid cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Low Coolant Warning Lamp ->
Vehicle: 2004 Dodge Intrepid SE 2.7 V6 GAS
The Low Coolant warning lamp should light whenever coolant level in the coolant reservoir is ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge Intrepid AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge Intrepid cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Dodge Intrepid ES 3.5 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water inlet using hose clamp pliers.
- Remove radiator outlet hose from water inlet and from vehicle.
- Reverse procedur...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge Intrepid AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge Intrepid cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Dodge Intrepid ES 3.5 V6 GAS
- Remove tensioner pulley locking nut.
- Raise and support vehicle.
- Remove push clips attaching lower air shield to ...
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COMPONENT LOCATION DIAGRAMS FOR Dodge Intrepid AUTOMOBILES
Component location diagrams for most Dodge Intrepid cars and light trucks sold in the U.S. from 1990+.
 Wiper Motor Diagram for 2003 Dodge Intrepid SE 2.7 V6 GASComponents on diagram: |
 Right Rear Door Panel,Shelf Panel Diagram for 2004 Dodge Intrepid ES 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge Intrepid AUTOMOBILES
OEM drawn wiring diagrams for most Dodge Intrepid cars and light trucks sold in the U.S.
 1994 Dodge Intrepid ES 3.5 V6 GAS Wiring DiagramComponents on diagram: |
 2000 Dodge Intrepid ES 2.7 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge Intrepid AUTOMOBILES
OEM TSB listings for most Dodge Intrepid cars and light trucks sold in the U.S. from 1985+.
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Document: POWER STEERING WHINE NOISE Vehicle: 1994 Dodge Intrepid ES 3.3 V6 FLEX Symptoms: |
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Document: RADIO COMMUNICATION EQUIPMENT INSTALLATION INSTRUCTIONS Vehicle: 2001 Dodge Intrepid 2.7 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge Intrepid AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge Intrepid cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge Intrepid cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge Intrepid cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge Intrepid cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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