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2003 Dodge Intrepid CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge Intrepid AUTOMOBILES
Automatic Temperature Control Systems Diagnosis & Testing -> Concorde, Intrepid & 300M -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Component Testing -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> In-Vehicle Temperature Sensor -> Sun Sensor -> Using ATC Control Head -> Using Scan Tool
Vehicle: 2003 Dodge Intrepid SE 2.7 V6 GAS
Accessing Diagnostic Trouble Codes
Using Scan Tool
Connect a Diagnostic Readout Box (DRB) or equivalent scan tool to the vehicle's Data Link Connector (DLC). The DLC is located under the lefthand side of the instrument panel, righthand of the steering column. After connecting the scan tool, follow scan tool instructions.
Using ATC Control Head
The ATC control head can only be used to enter diagnostic mode and display the Diagnostic Trouble Codes (DTC)s while the engine is running and the vehicle is not moving. Set controls to a 75°F setting so ...
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BRAKE SERVICE PROCEDURES FOR 2003 Dodge Intrepid AUTOMOBILES
Anti-lock Brakes -> Teves Anti-Lock Braking System -> System Service -> 1999 -> 1999 Neon -> 1999-2000 -> 1999-2000 Sebring Convertible & Stratus -> 2000-03 -> 2000-03 Neon -> 2001-03 -> 2001-03 Sebring Convertible, Sebring Sedan & Stratus Sedan -> Brake System Bleed -> Breeze & Cirrus -> Component Replacement -> Concorde, Intrepid, LHS & 300M -> Controller Anti-Lock Brake (CAB) -> Front -> Integrated Control Unit (ICU) -> Neon -> Rear -> Sebring Convertible, Sebring Sedan & Stratus Sedan -> Wheel Speed Sensor
Vehicle: 2003 Dodge Intrepid SXT 3.5 V6 GAS
Brake System Bleed
The TEVES Mark 20e anti-lock brake system must be bled as two independent braking systems. The non-ABS portion of the brake system should be bled the same as any non-ABS system. The ABS portion of the system requires the use of a DRB, or equivalently programmed scan tool.
- To bleed non-ABS portion of system, refer to "Hydraulic Brakes."
- To bleed the ABS portion of the system, connect DRB scan tool to vehicle diagnostics connector, located under the lefthand side of instrument panel.
- Set can tool to Bleed ABS routine.
- Apply brake pedal firmly and initiate Bleed ABS cycl...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 Dodge Intrepid AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Component Locations -> 1999-04 300M, 2004-93 Concorde, Intrepid, Vision, 1994-02 LHS & 1994-96 New Yorker
Vehicle: 2003 Dodge Intrepid SXT 3.5 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 Dodge Intrepid AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2003 Dodge Intrepid ES 3.5 V6 GAS
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front wheel and tire assembly from vehicle.
- Remove front caliper assembly from front steering knuckle assembly.
- Remove front braking disk (rotor) from hub, by pulling it straight off wheel mounting studs.
- Remove speed sensor cable routing bracket from strut assembly.
- Remove hub and bearing to stub axle retaining nut.
- Install a suitable puller or special tool 6790 or equivalent, on hub and bearing assembly, using wheel lug nuts to secure it in place.
- Install a wheel lug nut on wheel stud to protect thr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 Dodge Intrepid AUTOMOBILES
Alternator, Replace
Vehicle: 2003 Dodge Intrepid SE 2.7 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove serpentine drive belt splash shield, then loosen serpentine drive belt.
- Remove lower mounting bolt, then lower vehicle.
- Disconnect A/C pressure switch and clutch electrical connectors.
- Remove engine oil dip stick.
- Disconnect the alternator field circuit plug.
- Remove the B+ terminal nut and wire.
- Remo...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 Dodge Intrepid AUTOMOBILES
Chrysler LLC Cars -> Overhead Travel Information System (OTIS) -> Concorde, Intrepid, LHS, New Yorker, Vision & 300M -> Compass Calibration
Vehicle: 2003 Dodge Intrepid ES 3.5 V6 GAS
Overhead Travel Information System (OTIS) is a module with six informational displays and four buttons, Fig. . When the ignition is turned ON, OTIS blanks the display for one second, then returns to the display active when the vehicle was last turned OFF.
LOW OIL PRESSURE--This message will be displayed when a low engine oil pressure condition exists. If message is encountered with vehicle operating at idle speed, increase engine RPM. If message remains or if message is encountered while operating vehicle, the engine lubricating system should be...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 Dodge Intrepid AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2003 Dodge Intrepid ES 3.5 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition inlet heater hose clamp from heater core pipe.
- Remove hose from heater core.
- Reposition heater hose clamp from heater supply tube
- Remove inlet heater hose from heater supply tube.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 Dodge Intrepid AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2003 Dodge Intrepid ES 3.5 V6 GAS
- Remove tensioner pulley locking nut.
- Raise and support vehicle.
- Remove push clips attaching lower air shield to ...
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COMPONENT LOCATION DIAGRAMS FOR 2003 Dodge Intrepid AUTOMOBILES
Component location diagrams for most 2003 Dodge Intrepid cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2003 Dodge Intrepid AUTOMOBILES
OEM drawn wiring diagrams for most 2003 Dodge Intrepid cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2003 Dodge Intrepid AUTOMOBILES
OEM TSB listings for most 2003 Dodge Intrepid cars and light trucks sold in the U.S. from 1985+.
Document: Flash: MIL Illumination Due To Diagnostic Trouble Code P0340 or P0344 Vehicle: 2003 Dodge Intrepid SE 3.5 V6 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2003 Dodge Intrepid SE 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2003 Dodge Intrepid AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 Dodge Intrepid cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 Dodge Intrepid cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 Dodge Intrepid cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 Dodge Intrepid cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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