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Dodge W150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge W150 Pickup car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge W150 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Water Pump, Replace -> 2.5L/4-150 & 4.0L/6-242 Engines -> 2.5L/4-150 Engine -> 2.5L/4-153 Engine -> 3.0L/V6-181 Engine -> 3.3L/V6-201 Engine -> 3.9L/V6-238 Engine -> 4.0L/6-243 Engine -> 5.2L/V8-318 Engine -> Cherokee, Comanche & Grand Cherokee -> Dakota -> Diesel Engine -> Dodge Full Size Trucks & Vans -> Front Wheel Drive Vans -> Gasoline Engines -> Wrangler
Vehicle: 1993 Dodge W150 Pickup 5.2 V8 GAS
Dodge Full Size Trucks & Vans
Gasoline Engines
- Drain cooling system, then remove battery from vehicle.
- Remove radiator, if equipped with A/C.
- Loosen alternator adjusting strap bolt and pivot bolt.
- Loosen power steering and air pumps, if equipped, then remove all drive belts.
- On engines less A/C, remove alternator bracket attaching bolts from water pump, then swing alternator out of way.
- On engines with A/C, remove alternator, adjusting bracket and power steering pump attaching bolts and position aside.
- On all models, re...
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BRAKE SERVICE PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> 1992-95 -> 1996 -> Caravan, Town & Country & Voyager -> Cherokee & Comanche -> Chrysler -> Except Cherokee & Comanche -> Full Size Truck, Van/Wagon & Dakota Less RWAL -> Full Size Truck, Van/Wagon & Dakota w/RWAL -> Jeep -> Less Aluminum Master Cylinder -> Master Cylinder -> Ram 50 -> With Aluminum Master Cylinder & Manual Brakes -> With Aluminum Master Cylinder & Power Brakes
Vehicle: 1993 Dodge W150 Pickup 5.2 V8 GAS
Master Cylinder
Chrysler
Caravan, Town & Country & Voyager
1992-95
- Disconnect and plug brake tubes from master cylinder. Cap master cylinder ports.
- Remove master cylinder attaching nuts.
- Remove master cylinder from power brake unit.
- Reverse procedure to install. Master cylinder should be bench bled before installation, using bleeding tubes tool No. C-4546, or equivalent.
1996
- With engine not running, pump brake pedal four or five times to deplete vacuum in power booster.
- Thoroughly clean all surfaces of filler neck, brake fluid reservoir and area where master cylinder assembly attac...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge W150 Pickup cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1987-93 B Series Vans, D & W Series, Ramcharger & Trail Duster w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1990 Dodge W150 Pickup 3.9 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1993 Dodge W150 Pickup 5.2 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1991 Dodge W150 Pickup S 5.2 V8 GAS
- Disconnect battery ground cable.
- On air conditioned models, remove air conditioning drive belt and bolts and nuts attaching compressor bracket, then without disconnecting air conditioning refrigerant lines, position air conditioning compressor to allow alternator removal.
- On all models, remove alternator drive belt and alternator mounting bolts, then move alternator to gain wire connectors access.
- On models equipped with Bosch alternator, remove B+ terminal nut, f...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1991 Dodge W150 Pickup S 5.9 V8 GAS
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge W150 Pickup cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1992 Dodge W150 Pickup 3.9 V6 GAS
- Disconnect battery ground cable, then drain cooling system into a suitable container.
- Disconnect throttle cable, then remove hose clamps and hoses.
- Remove overflow tank hose from filler neck nipple.
- On models equipped with automatic transmission,disconnect and plug oil cooler hos...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge W150 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1990 Dodge W150 Pickup 5.9 V8 GAS
Removal
- Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...
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COMPONENT LOCATION DIAGRAMS FOR Dodge W150 Pickup AUTOMOBILES
Component location diagrams for most Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Splice Location Diagram for 1989 Dodge W150 Pickup 5.9 V8 GASComponents on diagram: |
 Diagram for 1993 Dodge W150 Pickup 3.9 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge W150 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Dodge W150 Pickup cars and light trucks sold in the U.S.
 1993 Dodge W150 Pickup 3.9 V6 GAS Wiring DiagramComponents on diagram: |
 1991 Dodge W150 Pickup 3.9 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge W150 Pickup AUTOMOBILES
OEM TSB listings for most Dodge W150 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: A/T - CLUNK/SQUAWK/SHIFT R (DOMESTIC RWD) *21-17-86 Vehicle: 1987 Dodge W150 Pickup 5.2 V8 GAS Auto Systems: |
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Document: RECORDABLE COMPACT DISCS USED IN CD PLAYERS Vehicle: 1990 Dodge W150 Pickup 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge W150 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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