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1991 Dodge W150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Dodge W150 Pickup car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge W150 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> Dodge Full Size Pickups & Ramcharger
Vehicle: 1991 Dodge W150 Pickup S 5.9 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
DRUM BRAKES, CHRYSLER CORP. -> General Information -> SERVICE PRECAUTIONS
Vehicle: 1991 Dodge W150 Pickup 5.9 V8 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposur...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 1991 Dodge W150 Pickup 5.9 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 1991 Dodge W150 Pickup 5.9 V8 GAS
Front
- Position transmission and transfer case to their neutral positions. Raise and support vehicle. Remove skid plate, if equipped.
- Mark a line across transfer case flange and CV for installation reference.
- Mark a line across propeller shaft flange yoke and front axle companion flange for installation reference.
- Remove companion flange bolts.
- Remove transfer case flange bolts and remove propeller shaft.
- Reverse procedure to install, noting the following:
- Align reference marks.
- Torque companion flange and flange yoke bolts to 80 ft. lbs.
- Torque transfer case companion flange bolts to...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1991 Dodge W150 Pickup 5.2 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove heat shield clip and heat shield from starter.
- Remove starter motor attaching bolts and nuts.
- Remove solenoid.
- Disc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1991 Dodge W150 Pickup 5.9 V8 GAS
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Dodge W150 Pickup 5.9 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp at radiator outlet and remove hose.
- Reposition hose clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to install.
Upper
- Drain cooling system into a s...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1991 Dodge W150 Pickup S 5.9 V8 GAS
Removal
- Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Dodge W150 Pickup AUTOMOBILES
Component location diagrams for most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Components Diagram for 1991 Dodge W150 Pickup S 3.9 V6 GASComponents on diagram: |
 Cab Splices Diagram for 1991 Dodge W150 Pickup S 3.9 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Dodge W150 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S.
 1991 Dodge W150 Pickup S 3.9 V6 GAS Wiring DiagramComponents on diagram: |
 1991 Dodge W150 Pickup S 3.9 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Dodge W150 Pickup AUTOMOBILES
OEM TSB listings for most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1991 Dodge W150 Pickup 3.9 V6 GAS Auto Systems: |
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Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE Vehicle: 1991 Dodge W150 Pickup 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Dodge W150 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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