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Dodge B150 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge B150 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge B150 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge B150 VAN cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Blower Motor, Replace -> Air Conditioning -> Auxiliary Blower Motor Less Air Conditioning -> Auxiliary Blower Motor w/Air Conditioning -> Auxiliary Heater -> Cherokee & Comanche -> D & W Pickups & Ramcharger -> Dakota -> Front Wheel Drive Van Models -> Grand Cherokee -> Heater -> Less Air Conditioning -> Main Blower Motor -> Rear Wheel Drive Van Models -> With Air Conditioning -> Wrangler
Vehicle: 1992 Dodge B150 VAN Sportsman 5.2 V8 GAS
D & W Pickups & Ramcharger
- Disconnect battery ground cable and blower motor wiring.
- Remove screws holding blower motor to heater housing on firewall.
- Remove blower.
- Reverse procedure to install.
Dakota
- Disconnect battery ground cable.
- Remove lower instrument panel module as follows:
- Remove steering column cover and silencer pad, if equipped.
- Remove ashtray assembly and intermittent wipe control (if equipped) from bracket.
- Remove lower instrument panel module attaching screw, located to right of stee...
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BRAKE SERVICE PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge B150 VAN cars and light trucks from 1990+.
Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Chrysler -> Dakota -> Proportioning Valve
Vehicle: 1994 Dodge B150 VAN Sportsman 3.9 V6 GAS
Chrysler
Proportioning Valve
Caravan, Town & Country & Voyager
These models use a proportioning valve and pressure differential switch, or a combination valve. When a premature rear wheel skid is obtained during braking, it may be an indication that fluid pressure to rear brakes is above a desired output and/or a malfunction has occurred within the valve. At this time, the valve unit should be tested as follows:
- Remove actuator assembly adjustment nut, Fig. , then disconnect assembly from valve lever and remove.
- Install gauge and Tee from line pressure set No. C-4007, or equivale...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge B150 VAN cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1987-93 B Series Vans, D & W Series, Ramcharger & Trail Duster w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1991 Dodge B150 VAN 5.2 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge B150 VAN cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1990 Dodge B150 VAN 3.9 V6 GAS
The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.
Disassemble
- Remove propeller shaft.
- Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
- Remove snap rings from both si...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge B150 VAN cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1991 Dodge B150 VAN Sportsman 3.9 V6 GAS
- Disconnect battery ground cable.
- Attach a suitable socket and wrench to automatic tensioner pulley mounting bolt.
- Rotate tensioner assembly clockwise (as viewed from front) until belt tension is relieved, then remove belt from idler pulley.
- Remove belt, then lower alternator mounting bolt and nut from vehicle.
- Remove upper alternator mounting b...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge B150 VAN cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1992 Dodge B150 VAN 3.9 V6 GAS
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge B150 VAN cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 Dodge B150 VAN 5.2 V8 GAS
- Disconnect negative battery cable at battery.
- Drain cooling system into a suitable container.
- Detach radiator hose at bottom right of radiator and position aside.
- Remove upper radiator hose and position aside.
- Disconnect transmission cooler lines ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge B150 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1991 Dodge B150 VAN 3.9 V6 GAS
Removal
- Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
Installation
- Position drive belt over all pu...
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COMPONENT LOCATION DIAGRAMS FOR Dodge B150 VAN AUTOMOBILES
Component location diagrams for most Dodge B150 VAN cars and light trucks sold in the U.S. from 1990+.
 Underhood Lamp Components Diagram for 1993 Dodge B150 VAN Sportsman 3.9 V6 GASComponents on diagram: |
 Engine Components Diagram for 1990 Dodge B150 VAN Sportsman 5.2 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge B150 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Dodge B150 VAN cars and light trucks sold in the U.S.
 1992 Dodge B150 VAN Sportsman 5.2 V8 GAS Wiring DiagramComponents on diagram: |
 1994 Dodge B150 VAN 3.9 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge B150 VAN AUTOMOBILES
OEM TSB listings for most Dodge B150 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: RETAIL PRICE (MONRONEY) LABEL - REMOVAL PROCEDURE Vehicle: 1992 Dodge B150 VAN 5.2 V8 GAS Auto Systems: |
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Document: WINDSHIELD AIR NOISE Vehicle: 1994 Dodge B150 VAN Sportsman 3.9 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge B150 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge B150 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge B150 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge B150 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge B150 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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