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Dodge B150 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge B150 VAN cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans -> TEMPERATURE/BLEND AIR DOOR MOTOR, REPLACE -> GRAND CHEROKEE
Vehicle: 1994 Dodge B150 VAN 5.2 V8 GAS
GRAND CHEROKEE
- Disconnect motor electrical c...
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BRAKE SERVICE PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge B150 VAN cars and light trucks from 1990+.
HYDRAULIC BRAKE SYSTEMS, CHRYSLER CORP. -> BLEEDING MASTER CYLINDER
Vehicle: 1991 Dodge B150 VAN 3.9 V6 GAS
This procedure can be performed with master cylinder on or off vehicle.
- Disconnect brake lines at master cylinder, if necessary.
- Connect suitable lengths of brake lines to master cylinder and immerse other ends of lines in master cylinder reservoirs.
- Apply master cylinder pushrod or brake pedal with full strokes until air bubbles have disap...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge B150 VAN cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> B Series Vans, Ram Van 1500-3500 & 1983-80 Voyager 1980-92 All & 1993 3.9L & 5.2L Gasoline Engines
Vehicle: 1992 Dodge B150 VAN Sportsman 5.2 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
On models...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge B150 VAN cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1990 Dodge B150 VAN 3.9 V6 GAS
The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.
Disassemble
- Remove propeller shaft.
- Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
- Remove snap rings from both si...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge B150 VAN cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1990 Dodge B150 VAN 5.2 V8 GAS
- Disconnect battery ground cable.
- Attach a suitable socket and wrench to automatic tensioner pulley mounting bolt.
- Rotate tensioner assembly clockwise until belt tension is relieved, then remove belt from idler pulley.
- Remove belt, then lower alternator mounting bolt and nut from vehicle.
- Remove upper alternator mounting bolt, then a...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge B150 VAN cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
Vehicle: 1994 Dodge B150 VAN 3.9 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge B150 VAN cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1994 Dodge B150 VAN Sportsman 3.9 V6 GAS
- Disconnect battery ground cable, then drain cooling system into a suitable container.
- Remove upper hose clamps and hoses, then the overflow tank hose from filler neck fitting.
- Remove fan shroud mounting bolts, then move shroud to rear on engine.
- Remove top mounting bolts.
- On models equipped air conditioning, remove grille, then remove condenser mounting bolts.
- On all models, raise a...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge B150 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge B150 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1990 Dodge B150 VAN Sportsman 3.9 V6 GAS
Removal
- Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
Installation
- Position drive belt over all pu...
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COMPONENT LOCATION DIAGRAMS FOR Dodge B150 VAN AUTOMOBILES
Component location diagrams for most Dodge B150 VAN cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR Dodge B150 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Dodge B150 VAN cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge B150 VAN AUTOMOBILES
OEM TSB listings for most Dodge B150 VAN cars and light trucks sold in the U.S. from 1985+.
Document: MTX - 1 & 2 HIGH SHIFT EFFORT (DOMESTIC) - S/M REV Vehicle: 1987 Dodge B150 VAN Sportsman 3.7 L6 GAS Symptoms: |
Document: A-604 (EATX) - OD/R CLUTCH PISTON MODIFICATIONS Vehicle: 1986 Dodge B150 VAN 3.7 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge B150 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge B150 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge B150 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge B150 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge B150 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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