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1992 Dodge B150 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES
Compressor Service -> Model TR105 COMPRESSOR -> COMPRESSOR CLUTCH SERVICE -> COMPRESSOR CLUTCH, REPLACE -> Installation -> Removal
Vehicle: 1992 Dodge B150 VAN Sportsman 3.9 V6 GAS
COMPRESSOR CLUTCH, REPLACE
Removal
- Disconnect battery ground cable.
- Loosen and remove drive belts.
- Remove compressor attaching blots.
- Remove compressor. Removal of refrigerant lines is not necessary.
- Install two six millimeter bolts to threaded holes in clutch plate.
- Using two wrenches, hold compressor shaft from turning and remove compressor shaft bolt.
- Tap clutch plate with a plastic hammer and remove clutch plate and shims. Do not use pry tools to remove clutch plate.
- Remove pulley retainer and slide ...
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BRAKE SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES
Hydraulic Brake Systems -> Adjustments -> Caravan, Town & Country & Voyager -> Chrysler -> Dakota -> Height Sensing Proportioning Valve -> Jeep -> Proportioning Valve
Vehicle: 1992 Dodge B150 VAN 3.9 V6 GAS
Chrysler
Proportioning Valve
Caravan, Town & Country & Voyager
- Lift vehicle with a frame contact hoist or other means so that rear suspension is hanging free with shock absorbers disconnected. Remove tire and wheel assemblies from rear axle.
- After installing a new height sensing proportioning valve, bleed both hydraulic circuits at rear brakes.
- Reinstall rubber stone shield and ensure rear springs do not contact hoist, then loosen both front spring hanger pivot bolts.
- Loosen adjustment nut on actuator assembly, Fig. , then check actuator assembly hook. The hook should be properly seated o...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 1992 Dodge B150 VAN 5.2 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES
DRIVESHAFT, Replace -> Install -> Remove
Vehicle: 1992 Dodge B150 VAN Sportsman 3.9 V6 GAS
Remove
- Raise and support vehicle.
- Shift transmission to Neutral position.
- Using a suitable marker, mark a line across axle pinion yoke, or companion flange, and propeller shaft, or companion yoke for installation reference.
- On models with Dana axle, remove bolts holding universal joint clamps to pinion yoke.
- On models with Corporate axle, remove bolts holding companion yoke to companion flange.
- Slide slip yoke off of transmission, or transfer case, ou...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Dodge B150 VAN 5.2 V8 GAS
- Disconnect battery ground cable.
- Attach a suitable socket and wrench to automatic tensioner pulley mounting bolt.
- Rotate tensioner assembly clockwise until belt tension is relieved, then remove belt from idler pulley.
- Remove belt, then the lower alternator mounting bolt and nut from vehicle.
- Remove upper alternator mounting bolt, then...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES
Chrysler LLC Trucks -> Transmission Temperature Indicator Lamp -> Dodge
Vehicle: 1992 Dodge B150 VAN 3.9 V6 GAS
If this lamp is lit while operating the vehicle, operate engine at idle speed or fast idle with transmissio...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Dodge B150 VAN Sportsman 5.2 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1992 Dodge B150 VAN Sportsman 5.2 V8 GAS
Removal
- Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
Installation
- Position drive belt over all pu...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Dodge B150 VAN AUTOMOBILES
Component location diagrams for most 1992 Dodge B150 VAN cars and light trucks sold in the U.S. from 1990+.
Transmission Components Diagram for 1992 Dodge B150 VAN 3.9 V6 GAS Components on diagram: |
Engine Components Diagram for 1992 Dodge B150 VAN Sportsman 3.9 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Dodge B150 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Dodge B150 VAN cars and light trucks sold in the U.S.
1992 Dodge B150 VAN 3.9 V6 GAS Wiring Diagram Components on diagram: |
1992 Dodge B150 VAN Sportsman 5.2 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Dodge B150 VAN AUTOMOBILES
OEM TSB listings for most 1992 Dodge B150 VAN cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1992 Dodge B150 VAN 3.9 V6 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1992 Dodge B150 VAN 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Dodge B150 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Dodge B150 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Dodge B150 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Dodge B150 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Dodge B150 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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