1992 Dodge B150 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1992 Dodge B150 VAN

  • 1992 Dodge B150 VAN 3.9 V6 GAS, CID:239, Fuel Injection, Aspiration:239, Engine VIN:, Desg:X
  • 1992 Dodge B150 VAN 5.2 V8 GAS, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:Y
  • 1992 Dodge B150 VAN Sportsman 3.9 V6 GAS, CID:239, Fuel Injection, Aspiration:239, Engine VIN:, Desg:X
  • 1992 Dodge B150 VAN Sportsman 5.2 V8 GAS, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:Y

BRAKE SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Dodge B150 VAN cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Caravan, Town & Country & Voyager -> Chrysler -> Except Caravan, Town & Country & Voyager -> Jeep -> Manual Bleeding -> Master Cylinder -> Pressure Bleeding
Vehicle: 1992 Dodge B150 VAN 5.2 V8 GAS

Chrysler

Except Caravan, Town & Country & Voyager
Manual Bleeding
  • On models equipped with Rear Wheel Anti-Lock brakes (RWAL), connect one end of a suitable hose to bleeder valve on RWAL hydraulic valve and submerge other end in a glass container partially filled with clean brake fluid.
  • Pump brake pedal several times, then hold pedal down firmly.
  • With pedal firmly depressed, open bleeder valve until pedal fades to floor, then close bleeder valve.
  • Repeat procedure until a continuous flow of brake fluid is released from bleeder valve. Ensure a fluid level is maintained in master cylin...

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BRAKE SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Dodge B150 VAN cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Brake Warning Switch -> Chrysler -> Combination Valve -> Diagonally Split Systems -> Front & Rear Split Systems -> Hold-Off Valve -> Hydraulic Control Valves -> Jeep -> Master Cylinder -> Proportioning Valve
Vehicle: 1992 Dodge B150 VAN Sportsman 5.2 V8 GAS

Master Cylinder

Front & Rear Split Systems

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective independent hydraulic systems. The fluid displacement of the two master cylinders is proportioned to fulfill the requirements of each of the two independent hydraulic brake systems.

If a failure of the rear (secondary) brake system should occur, initial brake pedal movement causes the unrestricted secondary piston to bottom in the master cylinder ...

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BRAKE SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Dodge B150 VAN cars and light trucks from 1990+.

Drum Brakes -> Chrysler -> Adjustments -> 1992-95 -> 1996 -> Adjustment -> Except FWD Models & Ram 50 -> FWD Models -> Parking Brake -> Ram 50 -> Self-Adjusting Brakes -> Service Brake
Vehicle: 1992 Dodge B150 VAN Sportsman 3.9 V6 GAS

Service Brake

Except FWD Models & Ram 50
Self-Adjusting Brakes

These brakes have self-adjusting shoe mechanisms that ensure correct lining to drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the car is moving rearward.

Although the brakes are self-adjusting, an initial adjustment is necessary when the brake shoes have been relined, replaced or when the length of the star wheel adjuster has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent t...

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BRAKE SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Dodge B150 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Dakota, Full Size Pickups & Vans & Ramcharger -> Precautions -> General Service Precautions
Vehicle: 1992 Dodge B150 VAN Sportsman 3.9 V6 GAS

General Service Precautions

Certain components of the Anti-Lock Brake System (ABS) are not intended to be serviced individually. Attempting to remove, separate or disconnect certain system components may result in personal injury and/or improper system operation. Service components only as directed.

Observe the following general precautions when servicing the system:

  • If any welding wo...

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BRAKE SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Dodge B150 VAN cars and light trucks from 1990+.

Disc Brakes -> B 150/250/350, Ramcharger w/2WD, 1992 Ramcharger w/4WD, 1992-93 D 150/250/350 w/Gasoline Engine & 1992 W 150 -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1992 Dodge B150 VAN 3.9 V6 GAS

Excessive Pedal Travel

  • Worn brake lining.
  • Pad knock back after cornering or rough road travel.
  • Piston or pad assembly not properly seated or positioned.
  • Air leak or insufficient fluid in system or caliper.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoe and lining assemblies.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seiz...

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BRAKE SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Dodge B150 VAN cars and light trucks from 1990+.

Drum Brakes -> Chrysler -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1992 Dodge B150 VAN 3.9 V6 GAS

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Minor scor...

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