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Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge Caravan automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge Caravan AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge Caravan cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans -> A/C Pressure Transducer -> Minivans
Vehicle: 1998 Dodge Caravan 2.4 L4 GAS
Minivans
- Disconnect wire connector at pressure transducer, then use a suitable op...
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BRAKE SERVICE PROCEDURES FOR Dodge Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge Caravan cars and light trucks from 1990+.
Disc Brakes -> Caravan, Town & Country & Voyager -> Brake System Bleed
Vehicle: 1992 Dodge Caravan C/V 3.0 V6 GAS
Refer to "Hydraulic Bra... "
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge Caravan AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge Caravan cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 1991 Dodge Caravan SE 2.5 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
On models equipped with fuel injected engines, r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge Caravan AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge Caravan cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1995 Dodge Caravan 2.5 L4 GAS
Remove
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Dodge Caravan AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Dodge Caravan cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2001 Dodge Caravan Sport 3.3 V6 FLEX
There are two types of TPMS (Tire Pressure Monitor System) available, a base system and a premium system. The Base TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a central receiver module and an indicator lamp. The Premium TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a wireless control module (WCM) three wheel sensor transponders located in three of the four wheel...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge Caravan AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge Caravan cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1990 Dodge Caravan LE 3.0 V6 GAS
- Disconnect battery ground cable.
- On air conditioned models, remove air conditioning drive belt and bolts and nuts attaching compressor bracket, then without disconnecting air conditioning refrigerant lines, position air conditioning compressor to allow alternator removal.
- On all models, remove alternator drive belt and alternator mounting bolts, then move alternator to gain wire connectors access.
- On models equipped with Bosch alternator, remove B+ terminal nut, f...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Dodge Caravan AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Dodge Caravan cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2005 Dodge Caravan 3.3 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge Caravan AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge Caravan cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
Vehicle: 1991 Dodge Caravan 3.0 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge Caravan AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge Caravan cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Dodge Caravan LE 3.3 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge Caravan AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge Caravan cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 Dodge Caravan LE 3.3 V6 GAS
- Raise vehicle and support vehicle.
- Remove right front splash ...
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COMPONENT LOCATION DIAGRAMS FOR Dodge Caravan AUTOMOBILES
Component location diagrams for most Dodge Caravan cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Components Diagram for 2005 Dodge Caravan 3.3 V6 FLEXComponents on diagram: |
 Engine Wiring (Left) Diagram for 1995 Dodge Caravan 3.3 V6 CNGComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge Caravan AUTOMOBILES
OEM drawn wiring diagrams for most Dodge Caravan cars and light trucks sold in the U.S.
 1999 Dodge Caravan 3.8 V6 GAS Wiring DiagramComponents on diagram: |
 1999 Dodge Caravan 3.8 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge Caravan AUTOMOBILES
OEM TSB listings for most Dodge Caravan cars and light trucks sold in the U.S. from 1985+.
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Document: INTERMITTENT I/P SPEAKER OPERATION/STATIC Vehicle: 1999 Dodge Caravan 2.4 L4 GAS Symptoms: |
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Document: INTERMIT TESTS (2.2/2.5L EFI & 2.5L TURBO I)-S/M REV Vehicle: 1989 Dodge Caravan C/V 2.5 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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