2004 Dodge Caravan REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2004 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Dodge Caravan car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge Caravan automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Dodge Caravan vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Drive Belt Data -> Domestic Light Trucks & Vans -> 2003-04
Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

[[table data]]

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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Disc Brakes -> Troubleshooting -> Brake Chatter -> Brake Drag -> Brake Fade -> Brake Pull -> Brake Squeal Or Squeak -> Hard Pedal Or High Pedal Effort -> Low Pedal -> Pedal Falls Away -> Pedal Pulsation -> Rear Brake Grab Or Pull -> Spongy Pedal
Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

Pedal Falls Away

  • System leak at brake line, fitting, hose or caliper/wheel cylinder.
  • Internal leakage in master cylinder caused by worn or damaged piston cups.
  • Internal leak in ABS or RWAL system.

Low Pedal

  • Worn brake linings.
  • Worn drums or rotors.
  • Rear brakes out of adjustment.

Spongy Pedal

  • Air in hydraulic system.
  • Thin brake drums.
  • Substandard brake lines and hoses.

Hard Pedal Or High Pedal Effort

  • Linings that are water soaked, contaminated or glazed.
  • Faulty power booster or check valve.

Pedal Pulsation

  • Disc brake rotors have excessive lateral runout or thickness variation.
  • Out of round brake ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2001-06 2.4L, 3.3L & 3.8L Engines, 1996-00 3.0L Engine
Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reco...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Reset Procedures
Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Starter, Replace
Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

  • Remove battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor attaching bolts and nuts.
  • Remove solenoid.
  • Disconnect all electrical connectors from starter m...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

  • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
  • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
  • Remove the cabin air filter acc...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Radiator, Replace
Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

  • Remove radiator upper crossmember support.
  • Drain engine coolant into suitable container, then remove radiator fans.
  • Disconnect coolant reserve/recovery hose.
  • Remove vapor purge solenoid from mounting bracket, then discon...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Serpentine Drive Belt, Replace -> Alternator & Air Conditioner Compressor -> Power Steering Pump
Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

Alternator & Air Conditioner Compressor

  • Raise and support vehicle.
  • Remove the drive belt shield.
  • Position a suitable wrench on the belt tensioner lug.
  • Release belt tension by rotating the tensioner clockwise, do not allow drive belt tensioner to snap back, as damage to tensioner and/or personal injury c...

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COMPONENT LOCATION DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

Component location diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.

Instrument Panel Components Diagram for 2004 Dodge Caravan  3.3 V6 GASInstrument Panel Components Diagram for 2004 Dodge Caravan 3.3 V6 GAS

Components on diagram:
  • Park Brake Switch
  • Power Outlet
  • Airbag Control Module
  • A/C Heater Control
  • Connector C-1
  • Front Wheel Speed Sensor Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEXFront Wheel Speed Sensor Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEX

    Components on diagram:
  • Wheel Speed Sensor
  • Tone Wheel
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S.

    2004 Dodge Caravan SE 3.3 V6 FLEX Wiring Diagram2004 Dodge Caravan SE 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Passenger Door Lock Switch
  • Driver Door Lock Switch
  • 2004 Dodge Caravan SE 2.4 L4 GAS Wiring Diagram2004 Dodge Caravan SE 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Power Liftgate Module
  • Front Control Module
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM TSB listings for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.

    Document: Chrome Clad Wheel Adapters For Proper Balancing
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Dodge Caravan AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan SPECIFICATIONS DATA!

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    Click here to view more details1998 Dodge Caravan Door Handle, Front, Passenger Side, With keyhole; A high quality, direct fit OE replacement door handle; With 18 months limited Prozone warranty..

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    $11.92

    Click here to view more details2007 Dodge Caravan Tail Light, Driver Side.

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    Source: Wheels / Rims, Mirrors & Lights Store

    $50.50

    Click here to view more details about 1995 Dodge Caravan V6, 3.3 L, 201 CID Rebuilt Engine1995 Dodge Caravan V6, 3.3 L, 201 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

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    Click here to view more details2003 Dodge Caravan Used A/C Compressor, 3.8, AUTO, FWD w/Rr AC, Very Good.

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    $143.00

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