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1999 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Dodge Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge Caravan automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES
Component Replacement & Adjustment -> Light Trucks & Vans -> Evaporator Core, Replace -> 1998-99 Full Size Vans -> Cherokee -> Dakota -> Durango -> Front -> Full Size Pickups -> Grand Cherokee -> Minivans -> Rear -> Wrangler
Vehicle: 1999 Dodge Caravan 3.3 V6 FLEX
Cherokee
- Remove heater and A/C housing as outlined under "Heater Housing, Replace."
- Remove top housing retaining screws, then the top of heater and A/C housing.
- Remove thermostatic switch and capillary tube.
- Remove evaporator retaining screws, then the evaporator.
- Separate evaporator valve from evaporator core.
- Reverse procedure to install.
Dakota
- Remove heater and A/C housing as outlined under "Heater Housing, Replace."
- Remove heater and A/C housing top cover and lift core out of housing.
- Reverse procedure t...
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BRAKE SERVICE PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES
Anti-lock Brakes -> Caravan, Town & Country & Voyager -> System Service -> 1997-2000 -> 2001 -> ABS Relays -> Adjustments -> AWD -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Fluid Level -> Front Wheel Speed Sensor -> FWD -> Hydraulic Control Unit (HCU) -> Pump/Motor -> Rear Wheel Speed Sensor
Vehicle: 1999 Dodge Caravan 3.3 V6 FLEX
Brake System Bleed
The base brake system must be bled anytime air is permitted to enter the hydraulic system. However, anti-lock brake system components should only be bled if the hydraulic control unit has been removed or if there is reason to believe that air has entered the unit. The ABS portion of the braking system must be bled separately. Under most circumstances, only the base brake system will require bleeding. If the anti-lock brake system must be bled, proceed as follows:
- Ensure all brake system components are installed and all hydraulic lines are connected securely.
- Conne...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 1999 Dodge Caravan 3.8 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
On models equipped with fuel injected engines, r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1999 Dodge Caravan 3.8 V6 GAS
Remove
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES
Starter, Replace
Vehicle: 1999 Dodge Caravan 3.8 V6 GAS
- Remove battery ground cable.
- Raise and support vehicle.
- Remove nut and lockwasher securing starter motor to mounting stud on manual transmission clutch housing or automatic transmission torque converter housing.
- While supporting starter with one hand, remove upper mounting screw from starter.
- On models equipped with automatic transmission,slide transmission cooler tube bracket forward on tubes far enough for starter motor flange to be removed from lower mounting stud.
- On all models, move starter motor towards front of vehicle...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES
Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 1999 Dodge Caravan 2.4 L4 GAS
The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Dodge Caravan 3.0 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Dodge Caravan 3.3 V6 GAS
- Raise vehicle and support vehicle.
- Remove right front splash ...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Dodge Caravan AUTOMOBILES
Component location diagrams for most 1999 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.
 Underbody Splice Locations Diagram for 1999 Dodge Caravan 3.3 V6 GASComponents on diagram: |
 Engine Compartment Splice Locations Diagram for 1999 Dodge Caravan 3.8 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1999 Dodge Caravan AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Dodge Caravan cars and light trucks sold in the U.S.
 1999 Dodge Caravan 3.3 V6 FLEX Wiring DiagramComponents on diagram: |
 1999 Dodge Caravan 2.4 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Dodge Caravan AUTOMOBILES
OEM TSB listings for most 1999 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.
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Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1999 Dodge Caravan 3.0 V6 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 1999 Dodge Caravan 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Dodge Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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