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2002 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Dodge Caravan AUTOMOBILES
Component Replacement & Adjustment -> Caravan, Town & Country & Voyager -> Blower Motor Resistor, Replace -> Front -> Rear
Vehicle: 2002 Dodge Caravan 3.3 V6 FLEX
Front
- Open glove compartment.
- Flex both sides of glove compartment bin inward near top far enough for rubber glove compartment stop bumpers to clear sides of glove compartment opening, then roll glove compartment downward.
- Reach through glove compartment opening to access and disconnect instrument panel wire harness connector for blower motor resistor from resistor connector receptacle, Fig. .
- Reach through glove compartment opening to access and disconnect blower motor pigtail wire connector from resistor connector receptacle.
- Re...
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BRAKE SERVICE PROCEDURES FOR 2002 Dodge Caravan AUTOMOBILES
Disc Brakes -> Caravan, Town & Country & Voyager -> Troubleshooting -> Caliper Brake Fluid Leak -> Rear Brakes Locking On Application
Vehicle: 2002 Dodge Caravan SE 3.3 V6 FLEX
Caliper Brake Fluid Leak
- Damaged or worn caliper piston seal.
- Scores in cylinder bore.
- Corrosion build-up in cylinder bore or on piston surface.
- Metal clip in seal groove.
Rear Brakes Locking On Application
On brake s...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Dodge Caravan AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 2002 Dodge Caravan 2.4 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Dodge Caravan AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2002 Dodge Caravan 3.3 V6 FLEX
Remove
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Dodge Caravan AUTOMOBILES
Relearn Procedures
Vehicle: 2002 Dodge Caravan SE 3.3 V6 FLEX
Drive vehicle for a minimum of five minutes while maintaining a continuous speed above 1...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Dodge Caravan AUTOMOBILES
Starter, Replace
Vehicle: 2002 Dodge Caravan 3.3 V6 FLEX
- Remove battery ground cable.
- Raise and support vehicle.
- Remove starter motor attaching bolts and nuts.
- Remove solenoid.
- Disconnect all electrical...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Dodge Caravan AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2002 Dodge Caravan SE 3.3 V6 FLEX
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Dodge Caravan AUTOMOBILES
Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
Vehicle: 2002 Dodge Caravan SE 3.3 V6 FLEX
When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Dodge Caravan AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Dodge Caravan 3.3 V6 FLEX
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water inlet tube.
- Remove radiator outlet hose from water inlet tube and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Dodge Caravan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Dodge Caravan SE 3.3 V6 FLEX
- Raise vehicle and support vehicle.
- Remove right front splash ...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Dodge Caravan AUTOMOBILES
Component location diagrams for most 2002 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.
Power Folding Mirrors - Passenger Folding Mirror Relay Diagram for 2002 Dodge Caravan 3.3 V6 FLEX Components on diagram: |
Memory Seat Mirror Module Circuit Breaker Diagram for 2002 Dodge Caravan SE 3.3 V6 FLEX Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Dodge Caravan AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Dodge Caravan cars and light trucks sold in the U.S.
2002 Dodge Caravan SE 3.3 V6 FLEX Wiring Diagram Components on diagram: |
2002 Dodge Caravan SE 3.3 V6 FLEX Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Dodge Caravan AUTOMOBILES
OEM TSB listings for most 2002 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.
Document: Chrome Clad Wheel Adapters For Proper Balancing Vehicle: 2002 Dodge Caravan 3.3 V6 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2002 Dodge Caravan 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Dodge Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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