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1994 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Dodge Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge Caravan automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 1994 Dodge Caravan 3.3 V6 CNG
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BRAKE SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
Hydraulic Brake Systems -> Description -> Brake Warning Switch -> Chrysler -> Combination Valve -> Diagonally Split Systems -> Front & Rear Split Systems -> Hold-Off Valve -> Hydraulic Control Valves -> Jeep -> Master Cylinder -> Proportioning Valve
Vehicle: 1994 Dodge Caravan LE 3.0 V6 GAS
Master Cylinder
Front & Rear Split Systems
When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective independent hydraulic systems. The fluid displacement of the two master cylinders is proportioned to fulfill the requirements of each of the two independent hydraulic brake systems.
If a failure of the rear (secondary) brake system should occur, initial brake pedal movement causes the unrestricted secondary piston to bottom in the master cylinder ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 1994 Dodge Caravan LE 3.0 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
On models equipped with fuel injected engines, r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 1994 Dodge Caravan C/V 3.3 V6 CNG
Front
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by fi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
Alternator, Replace
Vehicle: 1994 Dodge Caravan LE 3.0 V6 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- On 1996 models, remove windshield wiper housing.
- On all models, remove alternator mounting bolts and separate alternator from bracket.
- Remove B+ terminal, field terminal and ground wire h...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1994 Dodge Caravan 2.5 L4 GAS
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
Radiator, Replace
Vehicle: 1994 Dodge Caravan C/V 2.5 L4 GAS
- Disconnect battery ground cable, then drain cooling system into a suitable container.
- Remove hose clamps and hoses from radiator, then remove coolant reserve tank tube.
- Remove and plug automatic transmission hoses and auxiliary oil cooler, if equipped.
- Disconnect fan motor electrical connector, then remove fan and support assembly.
- Remove upper shroud fasteners,...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Dodge Caravan C/V 2.5 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Dodge Caravan AUTOMOBILES
Component location diagrams for most 1994 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Splices Diagram for 1994 Dodge Caravan ES 3.0 V6 GASComponents on diagram: |
 Liftgate Components Diagram for 1994 Dodge Caravan LE 3.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1994 Dodge Caravan AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Dodge Caravan cars and light trucks sold in the U.S.
 1994 Dodge Caravan LE 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 1994 Dodge Caravan 2.5 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Dodge Caravan AUTOMOBILES
OEM TSB listings for most 1994 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.
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Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1994 Dodge Caravan 2.5 L4 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1994 Dodge Caravan 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Dodge Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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