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1991 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Dodge Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge Caravan automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> 1990-94 Chrysler Town & Country, Dodge Caravan & Mini-Ram Van & Plymouth Voyager
Vehicle: 1991 Dodge Caravan 2.5 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
POWER BRAKE UNITS, CHRYSLER CORP. -> Power Boosters -> Power Booster, Replace -> 1990-91 CHEROKEE, COMANCHE & WAGONEER -> CARAVAN, MINI RAM VAN, PLYMOUTH VOYAGER & TOWN & COUNTRY -> DAKOTA -> DODGE & PLYMOUTH FULL SIZE TRUCKS & VANS -> EXCEPT HYDRO-BOOST -> HYDRO-BOOST -> Inline Mount -> JEEP EXCEPT 1990-91 CHEROKEE, COMANCHE & WAGONEER -> RAM RAIDER & RAM 50 -> Transverse Mount
Vehicle: 1991 Dodge Caravan C/V 2.5 L4 GAS
DODGE & PLYMOUTH FULL SIZE TRUCKS & VANS
EXCEPT HYDRO-BOOST
Transverse Mount
- Disconnect vacuum hose from power booster.
- Remove master cylinder to booster attaching nuts, then the master cylinder.
- Remove booster pushrod to pivot attaching bolts.
- Remove power booster attaching nuts, then the power booster assembly.
- Reverse procedure to install.
Inline Mount
- Disconnect vacuum hose from check valve.
- Remove master cylinder to booster attaching nuts.
- Working from under instrument panel, position a suitable screwdriver between center tang on retainer clip and pin in brake pedal. Rotate scr...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1987-95 Caravan, Town & Country & Voyager w/2.2L Fuel Injected, 2.5L, 3.0L, 3.3L & 3.8L Engines
Vehicle: 1991 Dodge Caravan C/V 3.0 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1991 Dodge Caravan 2.5 L4 GAS
Remove
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Dodge Caravan 3.3 V6 GAS
- Disconnect battery ground cable.
- On air conditioned models, remove air conditioning drive belt and bolts and nuts attaching compressor bracket, then without disconnecting air conditioning refrigerant lines, position air conditioning compressor to allow alternator removal.
- On all models, remove alternator drive belt and alternator mounting bolts, then move alternator to gain wire connectors access.
- On models equipped with Bosch alternator, remove B+ terminal nut, f...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
Vehicle: 1991 Dodge Caravan LE 2.5 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Radiator, Replace
Vehicle: 1991 Dodge Caravan SE 3.0 V6 GAS
- Disconnect negative battery cable at battery.
- Drain cooling system into a suitable container.
- Detach radiator hose at bottom right of radiator and position aside.
- Remove upper radiator hose and position aside.
- Disconnect transmission cooler lines ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Dodge Caravan 3.3 V6 GAS
- Raise vehicle and support vehicle.
- Remove right front splash ...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Dodge Caravan AUTOMOBILES
Component location diagrams for most 1991 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Splices Diagram for 1991 Dodge Caravan LE 2.5 L4 GASComponents on diagram: |
 Front End Splices Diagram for 1991 Dodge Caravan LE 3.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Dodge Caravan AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Dodge Caravan cars and light trucks sold in the U.S.
 1991 Dodge Caravan LE 2.5 L4 GAS Wiring DiagramComponents on diagram: |
 1991 Dodge Caravan SE 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Dodge Caravan AUTOMOBILES
OEM TSB listings for most 1991 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.
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Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1991 Dodge Caravan 2.5 L4 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1991 Dodge Caravan 2.5 L4 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Caravan TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 1991 Dodge Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Caravan SPECIFICATIONS DATA!
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