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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Dodge Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1991 Dodge Caravan automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1991 Dodge Caravan
- 1991 Dodge Caravan 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Dodge Caravan 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Dodge Caravan 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
- 1991 Dodge Caravan LE 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Dodge Caravan LE 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Dodge Caravan LE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
- 1991 Dodge Caravan SE 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Dodge Caravan SE 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Dodge Caravan SE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
- 1991 Dodge Caravan C/V 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Dodge Caravan C/V 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Dodge Caravan C/V 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
BRAKE SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Caravan cars and light trucks from 1990+.
HYDRAULIC BRAKE SYSTEMS, CHRYSLER CORP. -> HYDRAULIC CONTROL VALVES -> 1990-91 -> ADJUSTMENT -> BRAKE WARNING SWITCH -> CHRYSLER -> COMBINATION VALVE -> Dakota -> HEIGHT SENSING PROPORTIONING VALVE, ADJUST -> HOLD-OFF VALVE -> JEEP -> Mini Vans -> PROPORTIONING VALVE -> TESTING
Vehicle: 1991 Dodge Caravan C/V 2.5 L4 GAS
CHRYSLER
BRAKE WARNING SWITCH
The switch activates a light on the dash panel to indicate that one of the hydraulic systems has failed. There are two basic types of switches. In some earlier models, as pressure falls in one system, the normal pressure of the other system forces the piston to the inoperative side where it contacts the switch terminal, causing the warning lights to illuminate.
On most models, the brake warning switch is of the latching type. If a pressure loss occurs in one side of the system, the piston in the valve is forced toward the failed side where it ...
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BRAKE SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Caravan cars and light trucks from 1990+.
DISC BRAKES, CHRYSLER CORP. -> Type 5-Kelsey-Hayes Double Pin Floating Caliper, Chrysler -> DESCRIPTION
Vehicle: 1991 Dodge Caravan C/V 3.3 V6 GAS
The double pin caliper consists of a driving hub, braking disc, caliper, pads and adapter on vehicles without an integral knuckle. The caliper is mounted through two bushings and sle...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Caravan BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Caravan cars and light trucks from 1990+.
DISC BRAKES, CHRYSLER CORP. -> General Information -> TROUBLESHOOTING -> BRAKE RATTLE -> BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING -> CALIPER BRAKE FLUID LEAK -> EXCESSIVE PEDAL EFFORT -> EXCESSIVE PEDAL TRAVEL -> HEAVY BRAKE DRAG -> NO BRAKING EFFECT WHEN PEDAL IS DEPRESSED -> PULL, UNEVEN OR GRABBING BRAKES -> REAR BRAKES LOCKING ON APPLICATION
Vehicle: 1991 Dodge Caravan SE 3.3 V6 GAS
EXCESSIVE PEDAL TRAVEL
- Worn brake lining.
- Pad knock back after cornering or rough road travel.
- Piston or pad assembly not properly seated or positioned.
- Air leak or insufficient fluid in system or caliper.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Pads out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoe and lining assemblies.
BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
EXCESSIVE PEDAL EFFORT
- Frozen or seiz...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Caravan BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Caravan cars and light trucks from 1990+.
DISC BRAKES, CHRYSLER CORP. -> Type 4-Kelsey-Hayes Single Pin Floating Caliper, Chrysler -> DESCRIPTION
Vehicle: 1991 Dodge Caravan SE 3.3 V6 GAS
The caliper assembly consists of a driving hub, rotor, caliper, pads and adapter Fig. . The single piston caliper assembly floats through a rubber bushing on a single pin threaded into the adapter. The bushing is inserted into the inboard portion of the caliper. Two machined abutments on the adapter position and align the caliper fore and aft. The guide pin and bushing controls the movement of the caliper and the piston seal to assist in maintaining proper pad clearance.
This assembly has three anti-rattle clips. One is on top of the inboard pad, one clip is on the bottom of th...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Caravan BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Caravan cars and light trucks from 1990+.
DRUM BRAKES, CHRYSLER CORP. -> Drum Brakes, Chrylser -> PARKING BRAKE, Adjust -> FRONT WHEEL DRIVE MODELS -> RAM 50 -> RAM RAIDER -> REAR WHEEL DRIVE EXCEPT RAM RAIDER & RAM 50
Vehicle: 1991 Dodge Caravan SE 3.3 V6 GAS
FRONT WHEEL DRIVE MODELS
- Raise and support vehicle.
- Release parking brake and back off cable adjustment to slacken cable.
- Tighten cable adjusting nut until a slight drag is obtained while rotating wheels.
- Loosen cable adjusting nut until rear wheels rotate freely, then an additional two turns.
- Apply and release parking brake to check for proper operation. The rear wheels should rotate without dragging.
REAR WHEEL DRIVE EXCEPT RAM RAIDER & RAM 50
- Release parking brake lever and loosen cable adjusting nut to be sure cable is slack.
- With rear wheel brakes properly adjusted tighten ca...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Caravan BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Caravan cars and light trucks from 1990+.
DRUM BRAKES, CHRYSLER CORP. -> Drum Brakes, Chrylser -> REAR WHEEL DRIVE EXCEPT RAM RAIDER & RAM 50 -> 12 INCH DRUMS -> 9, 10 & 11 INCH DRUMS -> Inspection -> Installation -> RAM 50 & RAM RAIDER -> Removal
Vehicle: 1991 Dodge Caravan LE 2.5 L4 GAS
9, 10 & 11 INCH DRUMS
Removal
- Raise and support rear of vehicle, then remove tire and wheel assembly.
- Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap axle flange to drum mounting surface with a suitable hammer.
- Using brake spring pliers or equivalent, remove primary and secondary shoe return springs, Fig. .
- Remove automatic adjuster cable from anchor plate, then unhook from adjuster lever.
- Remove adjuste...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Caravan BRAKE SERVICE PROCEDURES
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