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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Dodge Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1991 Dodge Caravan automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1991 Dodge Caravan
- 1991 Dodge Caravan 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Dodge Caravan 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Dodge Caravan 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
- 1991 Dodge Caravan LE 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Dodge Caravan LE 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Dodge Caravan LE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
- 1991 Dodge Caravan SE 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Dodge Caravan SE 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Dodge Caravan SE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
- 1991 Dodge Caravan C/V 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Dodge Caravan C/V 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Dodge Caravan C/V 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
BRAKE SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Caravan cars and light trucks from 1990+.
DRUM BRAKES, CHRYSLER CORP. -> General Information -> GENERAL INSPECTION -> ADJUSTER MECHANISM -> BACKING PLATE -> BRAKE DRUMS -> BRAKE LININGS & SPRINGS -> PARKING BRAKE CABLE
Vehicle: 1991 Dodge Caravan LE 3.3 V6 GAS
BRAKE DRUMS
Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Mi...
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BRAKE SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Caravan cars and light trucks from 1990+.
HYDRAULIC BRAKE SYSTEMS, CHRYSLER CORP. -> HYDRAULIC CONTROL VALVES -> 1990-91 -> ADJUSTMENT -> BRAKE WARNING SWITCH -> CHRYSLER -> COMBINATION VALVE -> Dakota -> HEIGHT SENSING PROPORTIONING VALVE, ADJUST -> HOLD-OFF VALVE -> JEEP -> Mini Vans -> PROPORTIONING VALVE -> TESTING
Vehicle: 1991 Dodge Caravan SE 3.3 V6 GAS
CHRYSLER
BRAKE WARNING SWITCH
The switch activates a light on the dash panel to indicate that one of the hydraulic systems has failed. There are two basic types of switches. In some earlier models, as pressure falls in one system, the normal pressure of the other system forces the piston to the inoperative side where it contacts the switch terminal, causing the warning lights to illuminate.
On most models, the brake warning switch is of the latching type. If a pressure loss occurs in one side of the system, the piston in the valve is forced toward the failed side where it ...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Caravan BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Caravan cars and light trucks from 1990+.
DISC BRAKES, CHRYSLER CORP. -> Type 5-Kelsey-Hayes Double Pin Floating Caliper, Chrysler -> DESCRIPTION
Vehicle: 1991 Dodge Caravan 3.0 V6 GAS
The double pin caliper consists of a driving hub, braking disc, caliper, pads and adapter on vehicles without an integral knuckle. The caliper is mounted through two bushings and sle...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Caravan BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Caravan cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> SYSTEM SERVICE -> ANTI-LOCK MODULE, REPLACE -> Dakota -> Full Size Pickups & Ramcharger -> Full Size Vans & Wagons -> HYDRAULIC VALVE, REPLACE -> SPEED SENSOR AIR GAP CHECK -> SPEED SENSOR, REPLACE
Vehicle: 1991 Dodge Caravan 3.0 V6 GAS
HYDRAULIC VALVE, REPLACE
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect electrical connectors from valve, Figs. and .
- Disconnect brake lines from hydraulic valve.
- Remove hydraulic valve attaching screws and the valve.
- Reverse procedure to install, noting the following:
- Torque valve attaching screws to 16-25 ft. lbs.
- Bleed brake system as described under "Bleeding Brakes" in "Hydraulic Brake" section.
SPEED SENSOR AIR GAP CHECK
- Remove speed sensor from differential.
- Measure distance (dimension B) between end of sensor pole piece and bottom of sensor flange, Fig. . Dista...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Caravan BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Caravan cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> DESCRIPTION
Vehicle: 1991 Dodge Caravan SE 3.0 V6 GAS
The Anti-Lock Braking System (ABS) prevents the wheels from locking up when braking, regardless of the surface conditions. This allows the car to stop in a shorter distance, and allows the driver to maintain directional control of the vehicle during heavy braking.
During normal braking conditions, the ABS operates like a co...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Caravan BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Dodge Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge Caravan cars and light trucks from 1990+.
POWER BRAKE UNITS, CHRYSLER CORP. -> Power Boosters -> Power Booster, Replace -> 1990-91 CHEROKEE, COMANCHE & WAGONEER -> CARAVAN, MINI RAM VAN, PLYMOUTH VOYAGER & TOWN & COUNTRY -> DAKOTA -> DODGE & PLYMOUTH FULL SIZE TRUCKS & VANS -> EXCEPT HYDRO-BOOST -> HYDRO-BOOST -> Inline Mount -> JEEP EXCEPT 1990-91 CHEROKEE, COMANCHE & WAGONEER -> RAM RAIDER & RAM 50 -> Transverse Mount
Vehicle: 1991 Dodge Caravan 3.0 V6 GAS
DODGE & PLYMOUTH FULL SIZE TRUCKS & VANS
EXCEPT HYDRO-BOOST
Transverse Mount
- Disconnect vacuum hose from power booster.
- Remove master cylinder to booster attaching nuts, then the master cylinder.
- Remove booster pushrod to pivot attaching bolts.
- Remove power booster attaching nuts, then the power booster assembly.
- Reverse procedure to install.
Inline Mount
- Disconnect vacuum hose from check valve.
- Remove master cylinder to booster attaching nuts.
- Working from under instrument panel, position a suitable screwdriver between center tang on retainer clip and pin in brake pedal. Rotate scr...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge Caravan BRAKE SERVICE PROCEDURES
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