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Dodge Grand Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge Grand Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge Grand Caravan automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+
Computer Relearn Procedures -> DaimlerChrysler -> 1999-2002 Dakota, Durango, Ram Pick-Up & Ram Van -> 1999-2004 -> Controller Anti-Lock Brakes (CAB) -> Engine Performance -> Except 1999-2002 -> Light Truck & Vans -> Pinion Factor Procedure -> Powertrain Control Module (PCM) -> Sentry Key Immobilizer System (SKIS) -> Shift Quality -> Theft Alarm -> Transaxle Quick Learn Procedure
Vehicle: 1995 Dodge Grand Caravan ES 3.3 V6 GAS
Powertrain Control Module (PCM)
Except 1999-2002
If battery cable has been disconnected, the PCM must relearn a new operating strategy. Connect battery cable and run engine until operating temperature is reached. After engine warm-up, drive vehicle under various operating conditions until PCM has relearned new strategy.
1999-2004
Anytime the PCM is replaced the VIN and vehicle mileage must be programmed into the new PCM. If the PCM is not programmed, Diagnostic Trouble Codes (DTCs) will set. To program the PCM, connect a DRB or suitably programmed ...
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BRAKE SERVICE PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+.
Disc Brakes -> Caravan, Town & Country & Voyager -> Tightening Specifications
Vehicle: 2001 Dodge Grand Caravan Sport 3.8 V6 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/1988-95 2.5L, 1989-92 3.0L & 3.3L Engines
Vehicle: 1991 Dodge Grand Caravan LE 3.3 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2001 Dodge Grand Caravan Sport 3.8 V6 GAS
Front
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by fi...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Tire Pressure Sensor
Vehicle: 2003 Dodge Grand Caravan 3.8 V6 GAS
Tire Pressure Sensor
Tire pressure may increase from 2-6 psi during normal driving conditions. Do not reduce this normal pressure build-up.
When diagnosing a tire pressure issue, always inspect air pressure in the tires first with suitable tire air gauge. Adjust air pressure as required to specifications listed on the Tire Inflation Pressure Label card, usually applied within driver side B-pillar. After adjusting air pressure in tire on vehicle, allow approximately two minutes for the message or indicator lamp to go out.
Inspect tire pressure indicator lamp in the instrument cl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2000 Dodge Grand Caravan 3.3 V6 FLEX
- Remove battery ground cable.
- Raise and support vehicle.
- Pull back protective rubber boot from solenoid battery terminal far enough to access and remove nut from positive cable harness connector eyelet.
- Remove nut that secures positive cable to solenoid terminal, then remove positive cable.
- Remove solenoid wire connecting ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2006 Dodge Grand Caravan SXT 3.8 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1995 Dodge Grand Caravan ES 3.3 V6 GAS
The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1997 Dodge Grand Caravan LE 3.8 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose from he...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1996 Dodge Grand Caravan 2.4 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Dodge Grand Caravan AUTOMOBILES
Component location diagrams for most Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Connections Diagram for 2003 Dodge Grand Caravan 3.3 V6 FLEXComponents on diagram: |
 Diagram for 2003 Dodge Grand Caravan Sport 3.3 V6 FLEXComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge Grand Caravan AUTOMOBILES
OEM drawn wiring diagrams for most Dodge Grand Caravan cars and light trucks sold in the U.S.
 2007 Dodge Grand Caravan SXT 3.8 V6 GAS Wiring DiagramComponents on diagram: |
 1997 Dodge Grand Caravan 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge Grand Caravan AUTOMOBILES
OEM TSB listings for most Dodge Grand Caravan cars and light trucks sold in the U.S. from 1985+.
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Document: LOW SPEED TIRE WOBBLE - 10-45 MPH Vehicle: 1997 Dodge Grand Caravan 3.0 V6 GAS Symptoms: |
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Document: REMOTE KEYLESS ENTRY (RKE) PROGRAMMING PROCEDURES Vehicle: 2001 Dodge Grand Caravan ES 3.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge Grand Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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