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Dodge Grand Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge Grand Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge Grand Caravan automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+
General Service Domestic Vehicles -> 2001-02 -> Charging System -> Caravan, Town & Country & Voyager -> Cherokee, Dakota, Full Size Pickups, Liberty, PT Cruiser & Vans, Grand Cherokee & Wrangler -> Concorde, Intrepid, LHS & 300M -> DaimlerChrysler Corp. -> Ford Motor Company -> General Motors -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2001 Dodge Grand Caravan ES 3.3 V6 FLEX
DaimlerChrysler Corp.
Sebring & Stratus Coupe
Never use cans to charge into high pressure side of system (compressor discharge port) or into system at high temperature, as high system pressure transferred into charging may cause it to explode.
- Attach center hose from manifold gauge set to refrigerant dispensing manifold. Turn refrigerant manifold valves completely counterclockwise to open fully, remove protective caps from refrigerant manifold.
- Screw refrigerant cans into manifold. Ensure gasket is in place and in good condition. Torq...
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BRAKE SERVICE PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+.
Drum Brakes -> DaimlerChrysler -> Brake Service -> 12 Inch Drum -> 9, 10, 11 & 13 Inch Drums -> Brake Shoe, Replace -> Caravan, Dakota, Durango, Town & Country & Voyager -> Full Size Pickup -> Inspection -> Installation -> Removal
Vehicle: 1998 Dodge Grand Caravan 3.8 V6 GAS
Brake Shoe, Replace
Do not intermix automatic adjuster components from side to side.
9, 10, 11 & 13 Inch Drums
Caravan, Dakota, Durango, Town & Country & Voyager
Removal
- Raise and support vehicle, then remove rear wheels.
- Remove drum retaining nuts if equipped, then the drums. If drum will not separate from brake shoes or axle, proceed as follows:
- Ensure parking brake is disengaged.
- Remove adjuster hole plug from backing plate.
- Insert small screwdriver or equivalent, through adjuster hole, then push and hold self adjuster lever off adjuster screw assembly, Fig. .
- Using a suitable brake adj...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 2003 Dodge Grand Caravan 3.3 V6 GAS
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 1994 Dodge Grand Caravan SE 3.0 V6 GAS
Front
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by fi...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> Tire Pressure Sensor -> Tire Pressure Transponder
Vehicle: 2001 Dodge Grand Caravan ES 3.3 V6 FLEX
Tire Pressure Sensor
The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.
The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.
Removal
- Loosen the wheel lug nuts.
- Raise...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2004 Dodge Grand Caravan 3.3 V6 GAS
- Remove battery ground cable.
- Raise and support vehicle.
- Remove starter motor attaching bolts and nuts.
- Disconnect all electrical connect...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2008-09 Caravan, Grand Caravan & Town & Country
Vehicle: 2008 Dodge Grand Caravan SE 3.3 V6 FLEX
The cabin air filter should be replaced every 12,000 miles.
- Open the glove compartment door.
- Push inward on both sides of the glove compartment, then lower the glove compartment door.
- Carefully pivot the glove compartment downward.
- Through the glove compartment opening, disengage the cabin air filter access door retainers from the HVAC housing, then remove the cover, Fig. .
- Through the access door opening, remove the filter element, Fig. .
- Carefully install the new cabin air filter element into position through ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
Vehicle: 1994 Dodge Grand Caravan LE 3.3 V6 GAS
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2007 Dodge Grand Caravan SE 3.3 V6 GAS
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1997 Dodge Grand Caravan SE 3.8 V6 GAS
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COMPONENT LOCATION DIAGRAMS FOR Dodge Grand Caravan AUTOMOBILES
Component location diagrams for most Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 2003 Dodge Grand Caravan 3.3 V6 GASComponents on diagram: |
 Data Link Connector Location Diagram for 2000 Dodge Grand Caravan 3.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge Grand Caravan AUTOMOBILES
OEM drawn wiring diagrams for most Dodge Grand Caravan cars and light trucks sold in the U.S.
 2008 Dodge Grand Caravan SE 3.3 V6 FLEX Wiring DiagramComponents on diagram: |
 2002 Dodge Grand Caravan Sport 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge Grand Caravan AUTOMOBILES
OEM TSB listings for most Dodge Grand Caravan cars and light trucks sold in the U.S. from 1985+.
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Document: RECORDABLE COMPACT DISCS USED IN CD PLAYERS Vehicle: 1993 Dodge Grand Caravan ES 3.3 V6 GAS Auto Systems: |
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Document: KNOCK/SQUAWK SOUND FROM FRONT SUSPENSION Vehicle: 1996 Dodge Grand Caravan SE 3.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge Grand Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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