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Dodge Grand Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge Grand Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge Grand Caravan automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+
Compressor Service -> Model 10PA17 & 10PA17C Compressors -> COMPRESSOR FRONT SHAFT SEAL, REPLACE -> 10PA17 COMPRESSOR -> 10PA17C COMPRESSOR
Vehicle: 1994 Dodge Grand Caravan LE 3.8 V6 GAS
10PA17 COMPRESSOR
The front shaft seal is not serviceable. If a leak exists at this seal, the entire compressor assembly must be replaced.
10PA17C COMPRESSOR
- Remove clutch and front housing components as shown, Fig. .
- Separate shaft seal from housing.
- Reverse procedure to install, noting the follow...
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BRAKE SERVICE PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+.
Disc Brakes -> Troubleshooting -> Brake Chatter -> Brake Drag -> Brake Fade -> Brake Pull -> Brake Squeal Or Squeak -> Hard Pedal Or High Pedal Effort -> Low Pedal -> Pedal Falls Away -> Pedal Pulsation -> Rear Brake Grab Or Pull -> Spongy Pedal
Vehicle: 2006 Dodge Grand Caravan 3.3 V6 GAS
Pedal Falls Away
- System leak at brake line, fitting, hose or caliper/wheel cylinder.
- Internal leakage in master cylinder caused by worn or damaged piston cups.
- Internal leak in ABS or RWAL system.
Low Pedal
- Worn brake linings.
- Worn drums or rotors.
- Rear brakes out of adjustment.
Spongy Pedal
- Air in hydraulic system.
- Thin brake drums.
- Substandard brake lines and hoses.
Hard Pedal Or High Pedal Effort
- Linings that are water soaked, contaminated or glazed.
- Faulty power booster or check valve.
Pedal Pulsation
- Disc brake rotors have excessive lateral runout or thickness variation.
- Out of round brake ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 2001-06 Caravan, Town & Country & Voyager
Vehicle: 2005 Dodge Grand Caravan 3.8 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
The fuel filter is combined with the in-tank fuel pump module. The...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1994 Dodge Grand Caravan LE 3.3 V6 GAS
- Raise and support vehicle.
- Mark orientation of propeller shaft rear flange.
- Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
- Remove propeller shaft rear mounting bolts and support end of propeller shaft.
- Mark orientation of propeller shaft front flange.
- Remove propeller shaft front mounting bolts and remove propel...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures
Vehicle: 2008 Dodge Grand Caravan SXT 3.8 V6 GAS
When a tire pressure sensor has been replaced, the WIN will learn and store the sensor ID when the vehicle is driven continuously above 15 mph for 20 minutes. A new sensor ID can also be programmed directly into the WCM using a suitably ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1995 Dodge Grand Caravan SE 3.0 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove nut holding solenoid wire to terminal.
- Remove nut holding B+ wire to terminal.
- Disconnect solenoid and B+ wires from starter terminals.
- Remove bolts holding starter...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2003 Dodge Grand Caravan 3.3 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1993 Dodge Grand Caravan ES 3.0 V6 GAS
The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge Grand Caravan cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1995 Dodge Grand Caravan LE 3.3 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge Grand Caravan AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 Dodge Grand Caravan LE 3.8 V6 GAS
- Raise vehicle and support vehicle.
- Rotate or lift the belt tensioner arm, using a suitable tool to reliev...
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COMPONENT LOCATION DIAGRAMS FOR Dodge Grand Caravan AUTOMOBILES
Component location diagrams for most Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Connections Diagram for 2006 Dodge Grand Caravan SXT 3.8 V6 GASComponents on diagram: |
 HVAC Components Diagram for 2002 Dodge Grand Caravan 3.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge Grand Caravan AUTOMOBILES
OEM drawn wiring diagrams for most Dodge Grand Caravan cars and light trucks sold in the U.S.
 1997 Dodge Grand Caravan ES 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 1992 Dodge Grand Caravan SE 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge Grand Caravan AUTOMOBILES
OEM TSB listings for most Dodge Grand Caravan cars and light trucks sold in the U.S. from 1985+.
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Document: RATTLE NOISE AT SLIDING DOOR UPPER TRACK OR B-POST Vehicle: 1997 Dodge Grand Caravan SE 3.8 V6 GAS Symptoms: |
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Document: CO-PILOT SUPPORT AND CORRECT CABLE USAGE - REVISED Vehicle: 2001 Dodge Grand Caravan Sport 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge Grand Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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