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1999 Dodge Grand Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES
Component Replacement & Adjustment -> Light Trucks & Vans -> Cooling System Bleed -> 2.4L Engine -> 3.0L Engine -> 3.3L & 3.8L Engines -> 4.0L Engine -> 4.7L Engine -> 5.2L & 5.9L Engines -> Cherokee & Wrangler -> Dakota, Full Size Pickups & 1998-99 Full Size Vans -> Grand Cherokee -> Minivans
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 FLEX
Cherokee & Wrangler
After filling cooling system, start engine and allow to reach operating temperature with radiator cap installed. After the engine has reached normal operating temperature, shut the engine off and allow it to cool. Add coolant as necessary.
Dakota, Full Size Pickups & 1998-99 Full Size Vans
These engines do not require a specified bleed procedure. After filling cooling system, run engine to operating temperature with radiator/pressure cap off. Air will then be automatically bled through cap opening.
Grand Cherokee
4.0L En...
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BRAKE SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES
Power Brake Units -> Description
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 GAS
These self contained vacuum hydraulic power braking units are of the vacuum suspended type. They use engine intake manifold vacuum or a vacuum pump along with atmospheric pressure for their power, eliminating the need for a vacuum reservoir. A mechanically operated control valve, with integral vacuum power diaphragms, controls the degree of brake application or release depending on amount of foot pressure applied to...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 1999 Dodge Grand Caravan 3.0 V6 GAS
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 FLEX
Front
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by fi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES
Alternator, Replace
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 GAS
- Remove battery ground cable.
- Remove alternator drive belt.
- Remove alternator pivot bolt and mounting bolts and nuts.
- Remove upper alternator mounting bolt, lower mounting bolt and nut.
- Remove wiring harness hold down and battery positive terminal retaining nuts.
- Remove ground terminal and field ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1999 Dodge Grand Caravan 3.0 V6 GAS
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Dodge Grand Caravan 3.8 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 FLEX
- Raise vehicle and support vehicle.
- Rotate or lift the belt tensioner arm, using a suitable tool to reliev...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Dodge Grand Caravan AUTOMOBILES
Component location diagrams for most 1999 Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1999 Dodge Grand Caravan AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Dodge Grand Caravan cars and light trucks sold in the U.S.
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![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Dodge Grand Caravan AUTOMOBILES
OEM TSB listings for most 1999 Dodge Grand Caravan cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1999 Dodge Grand Caravan 3.0 V6 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 1999 Dodge Grand Caravan 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Dodge Grand Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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