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1992 Dodge Grand Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Dodge Grand Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge Grand Caravan automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1992 Dodge Grand Caravan AUTOMOBILES
Cooling Fans -> Light Duty Trucks -> TROUBLESHOOTING -> Chrysler -> FAN MOTOR -> Jeep
Vehicle: 1992 Dodge Grand Caravan LE 3.3 V6 GAS
FAN MOTOR
Chrysler
- Disconnect fan motor electrical connector.
- Connect jumper wire to fan motor connector, Fig. .
- Fan should operate properly, if not replace fan motor.
- If fan is noticeably overheated, system voltage may be too high. Check charging system.
Jeep
These models are equipped with an engine controller which will detect and store a fault code for the cooling fan system. This information may be accessed by using a DRBII diagnostic tool or the Check Engine Light.
- Obtain Check Engine Light fault code(s) by...
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BRAKE SERVICE PROCEDURES FOR 1992 Dodge Grand Caravan AUTOMOBILES
Power Brake Units -> Power Brake Unit Service -> 1992 -> 1992-95 -> 1993-96 -> 1996 -> Caravan, Town & Country & Voyager -> Cherokee & Comanche -> Dakota -> Full Size Pickups & Vans -> Grand Cherokee -> Inline Mount -> Ram 50 -> Replacement -> Transverse Mount -> Wrangler
Vehicle: 1992 Dodge Grand Caravan LE 3.0 V6 GAS
The only serviceable power brake booster components are the vacuum hose and the check valve. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault, the unit must be replaced as an assembly.
Replacement
Full Size Pickups & Vans
1992
Transverse Mount
- Disconnect vacuum hose from power booster.
- Remove master cylinder to booster attaching nuts, then the master cylinder.
- Remove booster pushrod to pivot attaching bolts.
- Remove power booster attaching nuts, then the power booster assembly.
- Reverse procedure to install.
Inline Mount
- Dis...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Dodge Grand Caravan AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/1988-95 2.5L, 1989-92 3.0L & 3.3L Engines
Vehicle: 1992 Dodge Grand Caravan LE 3.3 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Dodge Grand Caravan AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1992 Dodge Grand Caravan LE 3.3 V6 GAS
- Raise and support vehicle.
- Mark orientation of propeller shaft rear flange.
- Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
- Remove propeller shaft rear mounting bolts and support end of propeller shaft.
- Mark orientation of propeller shaft front flange.
- Remove propeller shaft front mounting bolts and remove propel...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Dodge Grand Caravan AUTOMOBILES
Starter, Replace
Vehicle: 1992 Dodge Grand Caravan SE 3.3 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor attaching bolts and nuts.
- Disconnect all electrical connectors from starter motor and remove starter from...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Dodge Grand Caravan AUTOMOBILES
Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
Vehicle: 1992 Dodge Grand Caravan SE 3.3 V6 GAS
On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Dodge Grand Caravan AUTOMOBILES
Radiator, Replace
Vehicle: 1992 Dodge Grand Caravan SE 3.0 V6 GAS
- Disconnect battery ground cable, then drain cooling system into a suitable container.
- Remove hose clamps and hoses from radiator, then remove coolant reserve tank tube.
- Remove and plug automatic transmission hoses and auxiliary oil cooler, if equipped.
- Disconnect fan motor electrical connector, then remove fan and support assembly.
- Remove upper shroud fasteners,...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Dodge Grand Caravan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Dodge Grand Caravan SE 3.3 V6 GAS
- Raise vehicle and support vehicle.
- Rotate or lift the belt tensioner arm, using a suitable tool to reliev...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Dodge Grand Caravan AUTOMOBILES
Component location diagrams for most 1992 Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Splices Diagram for 1992 Dodge Grand Caravan LE 3.0 V6 GASComponents on diagram: |
 Ground Strap Locations Diagram for 1992 Dodge Grand Caravan SE 3.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1992 Dodge Grand Caravan AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Dodge Grand Caravan cars and light trucks sold in the U.S.
 1992 Dodge Grand Caravan SE 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 1992 Dodge Grand Caravan SE 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Dodge Grand Caravan AUTOMOBILES
OEM TSB listings for most 1992 Dodge Grand Caravan cars and light trucks sold in the U.S. from 1985+.
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Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1992 Dodge Grand Caravan LE 3.3 V6 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1992 Dodge Grand Caravan LE 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Dodge Grand Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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