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2002 Dodge Grand Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Dodge Grand Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge Grand Caravan automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Dodge Grand Caravan AUTOMOBILES
Component Replacement & Adjustment -> Caravan, Town & Country & Voyager -> Heater Hose, Replace
Vehicle: 2002 Dodge Grand Caravan 3.3 V6 FLEX
- Drain engine coolant into suitable container.
- Compress and slide clamps to heater hose at tube ...
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BRAKE SERVICE PROCEDURES FOR 2002 Dodge Grand Caravan AUTOMOBILES
Disc Brakes -> Caravan, Town & Country & Voyager -> Rotor Replacement
Vehicle: 2002 Dodge Grand Caravan 3.3 V6 FLEX
- Raise and support vehicle, then remove wheel and caliper as outlined under. "Brake Pad Service.". Support caliper at all times ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Dodge Grand Caravan AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2001-06 2.4L, 3.3L & 3.8L Engines, 1996-00 3.0L Engine
Vehicle: 2002 Dodge Grand Caravan 3.3 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reco...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Dodge Grand Caravan AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 Dodge Grand Caravan 3.3 V6 GAS
- Raise and support vehicle.
- Mark orientation of propeller shaft rear flange.
- Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
- Remove propeller shaft rear mounting bolts and support end of propeller shaft.
- Mark orientation of propeller shaft front flange.
- Remove propeller shaft front mounting bolts and remove propel...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Dodge Grand Caravan AUTOMOBILES
Reset Procedures
Vehicle: 2002 Dodge Grand Caravan 3.8 V6 GAS
The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Dodge Grand Caravan AUTOMOBILES
Starter, Replace
Vehicle: 2002 Dodge Grand Caravan 3.8 V6 GAS
- Remove battery ground cable.
- Raise and support vehicle.
- Remove starter motor attaching bolts and nuts.
- Disconnect all electrical connect...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Dodge Grand Caravan AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2002 Dodge Grand Caravan 3.8 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Dodge Grand Caravan AUTOMOBILES
Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
Vehicle: 2002 Dodge Grand Caravan 3.8 V6 GAS
When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Dodge Grand Caravan AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Dodge Grand Caravan Sport 3.3 V6 FLEX
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- D...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Dodge Grand Caravan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Dodge Grand Caravan 3.3 V6 FLEX
- Raise vehicle and support vehicle.
- Rotate or lift the belt tensioner arm, using a suitable tool to reliev...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Dodge Grand Caravan AUTOMOBILES
Component location diagrams for most 2002 Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Components Diagram for 2002 Dodge Grand Caravan 3.8 V6 GASComponents on diagram: |
 Driver Seat Components Diagram for 2002 Dodge Grand Caravan 3.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Dodge Grand Caravan AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Dodge Grand Caravan cars and light trucks sold in the U.S.
 2002 Dodge Grand Caravan Sport 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Dodge Grand Caravan Sport 3.3 V6 FLEX Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Dodge Grand Caravan AUTOMOBILES
OEM TSB listings for most 2002 Dodge Grand Caravan cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2002 Dodge Grand Caravan 3.8 V6 GAS Auto Systems: |
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Document: SLIDING DOOR ADJUSTMENT AND DIAGNOSIS AID - REVISED Vehicle: 2002 Dodge Grand Caravan 3.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Dodge Grand Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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