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2005 Dodge Grand Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
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- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Dodge Grand Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge Grand Caravan automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 2005 Dodge Grand Caravan 3.3 V6 GAS
Manual
- Remove reservoir filler caps and fill reservoir with proper brake fluid.
- If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
- Close each bleed screw as fluid starts to drip from them.
- Fill master cylinder reservoir once more before proceeding.
- Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
- Open up bleeder, then have an assistant press down brake pedal.
- Once brake pedal is down, close bleeder. Repeat bleeding unt...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 2001-06 Caravan, Town & Country & Voyager
Vehicle: 2005 Dodge Grand Caravan 3.3 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
The fuel filter is combined with the in-tank fuel pump module. The...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2005 Dodge Grand Caravan 3.8 V6 GAS
- Raise and support vehicle.
- Mark orientation of propeller shaft rear flange.
- Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
- Remove propeller shaft rear mounting bolts and support end of propeller shaft.
- Mark orientation of propeller shaft front flange.
- Remove propeller shaft front mounting bolts and remove propel...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
Reset Procedures
Vehicle: 2005 Dodge Grand Caravan 3.3 V6 GAS
The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
Alternator, Replace
Vehicle: 2005 Dodge Grand Caravan 3.8 V6 GAS
- Remove battery ground cable.
- Disconnect push-in field wire connector from back of alternator.
- Remove nut holding B+ wire terminal to back of alternator, then B+ wire.
- Raise and support vehicle, then remove righthand front lower splash shield.
- Remove drive belt, then lower oil dip stick tube bolt.
- Remov...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2005 Dodge Grand Caravan 3.3 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
Vehicle: 2005 Dodge Grand Caravan 3.3 V6 GAS
When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
Radiator, Replace
Vehicle: 2005 Dodge Grand Caravan 3.3 V6 FLEX
- Remove radiator upper crossmember support.
- Drain engine coolant into suitable container, then remove radiator fans.
- Disconnect coolant reserve/recovery hose.
- Remove vapor purge solenoid from mounting bracket, then discon...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2005 Dodge Grand Caravan 3.3 V6 FLEX
- Raise vehicle and support vehicle.
- Rotate or lift the belt tensioner arm, using a suitable tool to reliev...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Dodge Grand Caravan AUTOMOBILES
Component location diagrams for most 2005 Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
 Left Front Body Diagram for 2005 Dodge Grand Caravan 3.3 V6 FLEXComponents on diagram: |
 Sliding Door Motor & Components Diagram for 2005 Dodge Grand Caravan 3.8 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2005 Dodge Grand Caravan AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Dodge Grand Caravan cars and light trucks sold in the U.S.
 2005 Dodge Grand Caravan 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 2005 Dodge Grand Caravan 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Dodge Grand Caravan AUTOMOBILES
OEM TSB listings for most 2005 Dodge Grand Caravan cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2005 Dodge Grand Caravan 3.3 V6 GAS Auto Systems: |
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Document: FLASH: 1-2 AND/OR 2-3 SHIFT HARSHNESS Vehicle: 2005 Dodge Grand Caravan 3.3 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Dodge Grand Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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