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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Dodge Grand Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2005 Dodge Grand Caravan automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2005 Dodge Grand Caravan
- 2005 Dodge Grand Caravan 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
- 2005 Dodge Grand Caravan 3.8 V6 GAS, CID:230, Fuel Injection, Aspiration:230, Engine VIN:, Desg:L
- 2005 Dodge Grand Caravan 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:3
BRAKE SERVICE PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Dodge Grand Caravan cars and light trucks from 1990+.
Anti-Lock Brakes -> Caravan, Town & Country & Voyager -> Precautions -> General Service Precautions
Vehicle: 2005 Dodge Grand Caravan 3.8 V6 GAS
General Service Precautions
Certain components of the anti-lock brake system are not intended to be serviced individually. Attempting to remove or disconnect components of this type may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.
Observe the following general precautions when servicing the anti-lock b...
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BRAKE SERVICE PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Dodge Grand Caravan cars and light trucks from 1990+.
Anti-Lock Brakes -> Caravan, Town & Country & Voyager -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Intermittent & Poor Connections -> Teves MK20E ABS System -> Teves MK25E ABS System
Vehicle: 2005 Dodge Grand Caravan 3.3 V6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.
Diagnostic Trouble Code Interpretation
Teves MK20E ABS System
[[table data]]Teves MK25E ABS System
[[table data]]Connector Pin Identification
Refer to Figs. and for Controller Anti-Lock Brake (CAB) connector terminal identification.
Diagnostic Tests
The Teves MK20E ABS system controller is equipped with a 24-pin connector. The Teves MK25E ABS system controller is equipped with a 47-pin connector.
Teves MK20E ABS System
[[table data]]Teves MK25E ABS System
[[table data]]Clearing Diagnostic Trouble ...
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BRAKE SERVICE PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Dodge Grand Caravan cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Full Size Pickup -> Grand Cherokee -> Hydraulic Booster -> Installation -> Liberty -> Pacifica -> PT Cruiser -> Removal -> Replacement -> Sprinter -> Vacuum Booster -> Wrangler
Vehicle: 2005 Dodge Grand Caravan 3.8 V6 GAS
The only serviceable power brake booster components are the vacuum hose and the check valve. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault condition, the unit must be replaced as an assembly.
Replacement
Caravan, Town & Country & Voyager
- With engine stopped, pump brake pedal four or five times to deplete power booster vacuum.
- Disconnect both battery cables, then remove battery thermo guard and battery from tray.
- Remove air inlet resonator and hoses as an assembly from throttle body and air cleaner housing.
- Remove c...
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BRAKE SERVICE PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Dodge Grand Caravan cars and light trucks from 1990+.
Disc Brakes -> Rotor, Replace -> 1500 & 2004-05 2500 & 3500 -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Dual Rear Wheel -> Front -> Full Size Pickup -> Grand Cherokee -> Liberty -> Pacifica -> PT Cruiser -> Rear -> Rear w/Dual Wheels -> Rear w/Single Wheel -> Single Rear Wheel -> Sprinter -> Wrangler
Vehicle: 2005 Dodge Grand Caravan 3.3 V6 GAS
Caravan, Town & Country & Voyager
- Raise and support vehicle, then remove wheel and caliper as outlined under . Support caliper at all times to prevent brake hose damage.
- Slide brake rotor off hub.
- Reverse procedure to install. Clean brake rotor with alcohol or other suitable solvent.
Commander
Front
- Raise and support vehicle using suitable lift or jack.
- Remove tire and wheel assembly.
- Remove caliper as outlined in .
- Secure caliper anchor assembly using suitable wire.
- Remove and discard O-ring securing disc brake rotor on hub.
- Remove rotor from hub and bearing.
- Reverse procedure to install, n...
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BRAKE SERVICE PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Dodge Grand Caravan cars and light trucks from 1990+.
Disc Brakes -> Troubleshooting -> Brake Chatter -> Brake Drag -> Brake Fade -> Brake Pull -> Brake Squeal Or Squeak -> Hard Pedal Or High Pedal Effort -> Low Pedal -> Pedal Falls Away -> Pedal Pulsation -> Rear Brake Grab Or Pull -> Spongy Pedal
Vehicle: 2005 Dodge Grand Caravan 3.3 V6 GAS
Pedal Falls Away
- System leak at brake line, fitting, hose or caliper/wheel cylinder.
- Internal leakage in master cylinder caused by worn or damaged piston cups.
- Internal leak in ABS or RWAL system.
Low Pedal
- Worn brake linings.
- Worn drums or rotors.
- Rear brakes out of adjustment.
Spongy Pedal
- Air in hydraulic system.
- Thin brake drums.
- Substandard brake lines and hoses.
Hard Pedal Or High Pedal Effort
- Linings that are water soaked, contaminated or glazed.
- Faulty power booster or check valve.
Pedal Pulsation
- Disc brake rotors have excessive lateral runout or thickness variation.
- Out of round brake ...
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BRAKE SERVICE PROCEDURES FOR 2005 Dodge Grand Caravan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Dodge Grand Caravan cars and light trucks from 1990+.
Disc Brakes -> Description
Vehicle: 2005 Dodge Grand Caravan 3.3 V6 FLEX
These vehicles are equipped with dual piston calipers, sliding single piston systems, single non-metallic calipers, floating caliper-single piston or single piston caliper mounted disc brake systems.
Upon brake application, fluid pressure exerted against the caliper piston increases equally in all directions, creating the same pressure in the caliper bore and on the piston.
Press...
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