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1996 Dodge Grand Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Dodge Grand Caravan car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge Grand Caravan automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 1996 Dodge Grand Caravan ES 3.8 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
Drum Brakes -> Chrysler -> Brake Service -> 1992-93 Full Size Pickup & 1992-95 Caravan, Town & Country & Voyager -> 1994-96 Full Size Pickup -> 1996 Caravan, Town & Country & Voyager -> Brake Shoe, Replace -> Inspection -> Installation -> Models w/ 9, 10, 11 & 13 Inch Drums -> Models w/12 Inch Drum Brake -> Ram 50 -> Removal
Vehicle: 1996 Dodge Grand Caravan ES 3.3 V6 GAS
Brake Shoe, Replace
Prior to removing brake shoes it is recommended that a suitable clip or restraining device be applied to the wheel cylinders to prevent wheel cylinder pistons from being pushed out of their bores.
Do not intermix automatic adjuster components from side to side.
Models w/ 9, 10, 11 & 13 Inch Drums
1992-93 Full Size Pickup & 1992-95 Caravan, Town & Country & Voyager
Removal
- Raise and support rear of vehicle, then remove tire and wheel assembly.
- Remove brake drum, noting the following:
- If brake lining is dragging on brake drum, lift auto adjuster lever off star wheel, the...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 1996 Dodge Grand Caravan SE 3.0 V6 GAS
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 1996 Dodge Grand Caravan SE 2.4 L4 GAS
Front
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by fi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Dodge Grand Caravan SE 3.0 V6 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- On 1996 models, remove windshield wiper housing.
- On all models, remove alternator mounting bolts and separate alternator from bracket.
- Remove B+ terminal, field terminal and ground wire h...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
Vehicle: 1996 Dodge Grand Caravan SE 3.3 V6 CNG
On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Dodge Grand Caravan SE 2.4 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Dra...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Dodge Grand Caravan ES 3.8 V6 GAS
- Raise vehicle and support vehicle.
- Rotate or lift the belt tensioner arm, using a suitable tool to reliev...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Dodge Grand Caravan AUTOMOBILES
Component location diagrams for most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
 Body Component Locations Diagram for 1996 Dodge Grand Caravan SE 3.3 V6 GASComponents on diagram: |
 Fuel Filter Diagram for 1996 Dodge Grand Caravan ES 3.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1996 Dodge Grand Caravan AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S.
 1996 Dodge Grand Caravan LE 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 1996 Dodge Grand Caravan ES 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Dodge Grand Caravan AUTOMOBILES
OEM TSB listings for most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - Mopar Value Line Catalytic Converters Vehicle: 1996 Dodge Grand Caravan LE 3.3 V6 GAS Auto Systems: |
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Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1996 Dodge Grand Caravan LE 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Dodge Grand Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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