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1996 Dodge Grand Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
Component Replacement & Adjustment -> Light Trucks & Vans -> Evaporator/Blower Housing, Replace -> 1996 Cherokee -> Dakota, Full Size Pickups, Grand Cherokee, Minivans, Wrangler & 1997 Cherokee -> Full Size Vans
Vehicle: 1996 Dodge Grand Caravan 3.0 V6 GAS
1996 Cherokee
- Recover refrigerant as outlined under , then disconnect refrigerant lines at expansion valve.
- Disconnect blower motor electrical connections and vent tube, then remove center console and lower portion of instrument panel as described under "Heater Housing, Replace."
- Disconnect wiring at blower motor resistors and cycling clutch switch, then disconnect vacuum motor hose, Fig. .
- Cut plastic strap securing evaporator/blower housing to heater housing, Fig. , then disconnect heater control cable.
- Remove clip at rear of ...
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BRAKE SERVICE PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
Drum Brakes -> Chrysler -> Brake Service -> 1992-93 Full Size Pickup & 1992-95 Caravan, Town & Country & Voyager -> 1994-96 Full Size Pickup -> 1996 Caravan, Town & Country & Voyager -> Brake Shoe, Replace -> Inspection -> Installation -> Models w/ 9, 10, 11 & 13 Inch Drums -> Models w/12 Inch Drum Brake -> Ram 50 -> Removal
Vehicle: 1996 Dodge Grand Caravan SE 3.3 V6 GAS
Brake Shoe, Replace
Prior to removing brake shoes it is recommended that a suitable clip or restraining device be applied to the wheel cylinders to prevent wheel cylinder pistons from being pushed out of their bores.
Do not intermix automatic adjuster components from side to side.
Models w/ 9, 10, 11 & 13 Inch Drums
1992-93 Full Size Pickup & 1992-95 Caravan, Town & Country & Voyager
Removal
- Raise and support rear of vehicle, then remove tire and wheel assembly.
- Remove brake drum, noting the following:
- If brake lining is dragging on brake drum, lift auto adjuster lever off star wheel, the...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 1996 Dodge Grand Caravan SE 3.3 V6 GAS
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1996 Dodge Grand Caravan SE 2.4 L4 GAS
- Raise and support vehicle.
- Mark orientation of propeller shaft rear flange.
- Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
- Remove propeller shaft rear mounting bolts and support end of propeller shaft.
- Mark orientation of propeller shaft front flange.
- Remove propeller shaft front mounting bolts and remove propel...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Dodge Grand Caravan LE 3.3 V6 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Loosen but do not remove nut on alternator support bracket at exhaust manifold.
- Remove alternator and tensioner and power steering bracket bolt, then tensioner stud nut and tensioner.
- Remove alternator mounting bolts, then power steering reservoir from alternator mounting bracket and position aside. Do not remove power steerin...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
Chrysler LLC Trucks -> Transmission Temperature Indicator Lamp -> Dodge
Vehicle: 1996 Dodge Grand Caravan 2.4 L4 GAS
If this lamp is lit while operating the vehicle, operate engine at idle speed or fast idle with transmissio...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Dodge Grand Caravan SE 3.3 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Dra...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Dodge Grand Caravan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Dodge Grand Caravan ES 3.3 V6 GAS
- Raise vehicle and support vehicle.
- Rotate or lift the belt tensioner arm, using a suitable tool to reliev...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Dodge Grand Caravan AUTOMOBILES
Component location diagrams for most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S. from 1990+.
Liftgate Component Locations Diagram for 1996 Dodge Grand Caravan LE 3.8 V6 GAS Components on diagram: |
Engine Wiring Diagram for 1996 Dodge Grand Caravan SE 3.3 V6 CNG Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Dodge Grand Caravan AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S.
1996 Dodge Grand Caravan LE 3.8 V6 GAS Wiring Diagram Components on diagram: |
1996 Dodge Grand Caravan ES 3.8 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Dodge Grand Caravan AUTOMOBILES
OEM TSB listings for most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - Mopar Value Line Catalytic Converters Vehicle: 1996 Dodge Grand Caravan LE 3.3 V6 GAS Auto Systems: |
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1996 Dodge Grand Caravan LE 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Dodge Grand Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Dodge Grand Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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