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Dodge RAM 1500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge RAM 1500 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge RAM 1500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge RAM 1500 VAN cars and light trucks from 1990+
Component Replacement & Adjustment -> Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Cooling System Bleed -> 4.0L Engine -> 4.7L Engine -> 5.2L & 5.9L Engines -> Dakota, Full Size Pickups & Full Size Vans -> Grand Cherokee -> Liberty & Wrangler
Vehicle: 2003 Dodge RAM 1500 VAN 5.9 V8 GAS
Liberty & Wrangler
After filling cooling system, start engine and allow to reach operating temperature with radiator cap installed. After the engine has reached normal operating temperature, shut the engine off and allow it to cool. Add coolant as required.
Dakota, Full Size Pickups & Full Size Vans
These engines do not require a specified bleed procedure. After filling cooling system, run engine to operating temperature with radiator/pressure cap off. Air will then be automatically bled through cap opening.
Grand Cherokee
4.0L Engine
Refe...
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BRAKE SERVICE PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 1500 VAN cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 2002 Dodge RAM 1500 VAN 5.9 V8 GAS
Master Cylinder
Except Caravan, Town & Country & Voyager
- With engine stopped, pump brake pedal four or five times to deplete vacuum in power booster.
- Disconnect brake lines at master cylinder.
- Remove ground wire from combination valve bracket.
- Remove master cylinder retaining nuts,. Fig. .
- Slide combination valve bracket off cylinder mounting studs. Loosen or disconnect brake lines at rear anti-lock valve and combination valve, if required.
- Remove master cylinder.
- Reverse procedure to install. Tighten master cylinder mounting nuts and fluid line nuts as specified in. Fig. .
Caravan...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 1500 VAN cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1994-2003 Ram Van 1500-3500 -> Normal Service -> Severe Service
Vehicle: 2002 Dodge RAM 1500 VAN 5.9 V8 GAS
Normal Service
Repla...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 1500 VAN cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2001 Dodge RAM 1500 VAN 3.9 V6 GAS
The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.
Disassemble
- Remove propeller shaft.
- Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
- Remove snap rings from both si...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 1500 VAN cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2000 Dodge RAM 1500 VAN 3.9 V6 GAS
- Remove battery ground cable.
- Raise and support vehicle.
- Remove nut and lockwasher securing starter motor to mounting stud on manual transmission clutch housing or automatic transmission torque converter housing.
- While supporting starter with one hand, remove upper mounting screw from starter.
- On models equipped with automatic transmission,slide transmission cooler tube bracket forward on tubes far enough for starter motor flange to be removed from lower mounting stud.
- On all models, move starter motor towards front of vehicle...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 1500 VAN cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 2003 Dodge RAM 1500 VAN 5.2 V8 GAS
The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 1500 VAN cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Dodge RAM 1500 VAN 5.9 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to inst...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 1500 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 1500 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 Dodge RAM 1500 VAN 3.9 V6 GAS
- Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
- Position new drive belt over all pulleys ex...
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COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 1500 VAN AUTOMOBILES
Component location diagrams for most Dodge RAM 1500 VAN cars and light trucks sold in the U.S. from 1990+.
 Power Distribution Center and Brake Components Diagram for 2002 Dodge RAM 1500 VAN 5.2 V8 GASComponents on diagram: |
 LH Front Body Connectors Diagram for 2001 Dodge RAM 1500 VAN 3.9 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge RAM 1500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Dodge RAM 1500 VAN cars and light trucks sold in the U.S.
 2001 Dodge RAM 1500 VAN 5.2 V8 GAS Wiring DiagramComponents on diagram: |
 2002 Dodge RAM 1500 VAN 3.9 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge RAM 1500 VAN AUTOMOBILES
OEM TSB listings for most Dodge RAM 1500 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: INTERMITTENT LOCKING/UNLOCKING OF DOORS WITHOUT ACTIVATING THE POWER DOOR LOCK SWITCH - REVISED Vehicle: 2003 Dodge RAM 1500 VAN 5.9 V8 GAS Symptoms: |
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2000 Dodge RAM 1500 VAN 5.2 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 1500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 1500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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