Dodge RAM 3500 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Dodge RAM 3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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2003200220012000
1999

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge RAM 3500 VAN car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge RAM 3500 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Dodge RAM 3500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2001 Dodge RAM 3500 VAN 5.9 V8 GAS

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BRAKE SERVICE PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> 1997-2000 -> 2001 -> Height Sensing Proportioning Valve -> Park Brake Cable Tensioner -> Stop Lamp Switch
Vehicle: 2001 Dodge RAM 3500 VAN 5.2 V8 GAS

Height Sensing Proportioning Valve

1997-2000
  • Raise and support vehicle, allowing rear suspension to hang free.
  • Remove rear wheel and tire assemblies.
  • Using an appropriate jack, support rear axle.
  • Disconnect track bar from rear axle, then the shock absorbers.
  • Loosen, but do not remove, both leaf spring to front spring hanger pivot bolts.
  • Loosen adjustment nut on actuator, Fig. .
  • Ensure hooked end of actuator is properly seated in clip on valve lever and clip is properly positioned on lever of valve.
  • Pull housing of valve actuator toward spring hanger until lever on valve bottoms on body of va...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 3500 VAN cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 2003 Dodge RAM 3500 VAN 5.2 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2001 Dodge RAM 3500 VAN 5.2 V8 GAS

The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.

Disassemble

  • Remove propeller shaft.
  • Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
  • Remove snap rings from both si...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1999 Dodge RAM 3500 VAN 5.2 V8 GAS

  • Remove battery ground cable.
  • Remove alternator drive belt.
  • Remove alternator pivot bolt and mounting bolts and nuts.
  • Remove upper alternator mounting bolt, lower mounting bolt and nut.
  • Remove wiring harness hold down and battery positive terminal retaining nuts.
  • Remove ground terminal and field terminal retaining nu...

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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
Vehicle: 2002 Dodge RAM 3500 VAN 5.2 V8 CNG

When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 3500 VAN cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Dodge RAM 3500 VAN 5.2 V8 CNG

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump.
  • Remove radiator outlet hose from water pump and from vehicle.
  • Reverse procedure to inst...

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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 3500 VAN AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2000 Dodge RAM 3500 VAN 5.9 V8 GAS

  • Attach a wrench to pulley mounting bolt of automatic tensioner. Threads on this bolt are lefthand.
  • Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then oth...

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COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 3500 VAN AUTOMOBILES

Component location diagrams for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1990+.

Door Opening Components Diagram for 2000 Dodge RAM 3500 VAN  5.2 V8 CNGDoor Opening Components Diagram for 2000 Dodge RAM 3500 VAN 5.2 V8 CNG

Components on diagram:
  • Rear Door Ajar Switch
  • Instrument Panel Splices Diagram for 2001 Dodge RAM 3500 VAN  5.2 V8 CNGInstrument Panel Splices Diagram for 2001 Dodge RAM 3500 VAN 5.2 V8 CNG

    Components on diagram:
  • Splice S-136
  • Splice S-137
  • Splice S-143
  • Splice S-151
  • Splice S-106
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    WIRING DIAGRAMS FOR Dodge RAM 3500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S.

    2003 Dodge RAM 3500 VAN  5.2 V8 CNG Wiring Diagram2003 Dodge RAM 3500 VAN 5.2 V8 CNG Wiring Diagram

    Components on diagram:
  • Generator
  • Speed Control Servo
  • Right Headlamp
  • High Blower Relay
  • Engine Starter Motor
  • 2000 Dodge RAM 3500 VAN  5.2 V8 GAS Wiring Diagram2000 Dodge RAM 3500 VAN 5.2 V8 GAS Wiring Diagram

    Components on diagram:
  • Central Timer Module
  • Passenger Door Lock Switch
  • Driver Door Lock Switch
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Dodge RAM 3500 VAN AUTOMOBILES

    OEM TSB listings for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: MIL ON - DTC P1740 - 46RE
    Vehicle: 2001 Dodge RAM 3500 VAN 5.2 V8 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: WIRE SPLICE REPAIRS
    Vehicle: 2000 Dodge RAM 3500 VAN 5.2 V8 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 3500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Dodge RAM 3500 VAN SPECIFICATIONS DATA!

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    Click here to view more details about 2002 Dodge Ram 3500 Van Bumper, Rear2002 Dodge Ram 3500 Van Bumper, Rear.

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