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Dodge RAM 2500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge RAM 2500 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge RAM 2500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans -> Filter/Drier, Replace -> 1998-99 Full Size Vans -> Durango -> Minivans
Vehicle: 2000 Dodge RAM 2500 VAN 5.2 V8 LPG
Whenever the system has been open for any amount of time as in the case of a collision, the filter/drier must be replaced because the dehydrator element will be saturated with moisture. A new unit is required to remove excess moisture from the rest of the system.
Durango
- Recover refrigerant as outlined under .
- Remove screws that secure front and rear liquid line block fittings to filter/drier inlet and outlet, then disengage block fittings from filter/drier. Plug all open lines.
- Remove screw securing filter/drier mounting bracket to front fender ...
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BRAKE SERVICE PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Caravan, Town & Country & Voyager -> Cherokee -> Dakota & Durango -> Full Size Pickup -> Full Size Van -> Grand Cherokee -> Hydraulic Booster -> Inline Mount -> Installation -> Liberty -> PT Cruiser -> Removal -> Replacement -> Transverse Mount -> Vacuum Booster -> Wrangler
Vehicle: 2002 Dodge RAM 2500 VAN 5.2 V8 GAS
The only serviceable power brake booster components are the vacuum hose and the check valve.. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault condition, the unit must be replaced as an assembly.
Replacement
Full Size Pickup
Vacuum Booster
- With engine stopped, pump brake pedal four or five times to deplete power booster vacuum.
- Remove brake lines from master cylinder.
- Remove nuts attaching master cylinder and valves to power brake booster unit studs, then remove master cylinder and valves as an assembly.
- Disconnect vac...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 2500 VAN cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1994-2003 Ram Van 1500-3500 -> Normal Service -> Severe Service
Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 LPG
Normal Service
Repla...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Install -> Remove
Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 GAS
Remove
- Raise and support vehicle.
- Shift transmission to Neutral position.
- Using a suitable marker, mark a line across axle pinion yoke, or companion flange, and propeller shaft, or companion yoke for installation reference.
- On models with Dana axle, remove bolts holding universal joint clamps to pinion yoke.
- On models with Corporate axle, remove bolts holding companion yoke to companion flange.
- Slide slip yoke off of transmission, or transfer case, ou...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1999 Dodge RAM 2500 VAN 5.9 V8 GAS
- Remove battery ground cable.
- Raise and support vehicle.
- Pull back protective rubber boot from solenoid battery terminal far enough to access and remove nut from positive cable harness connector eyelet.
- Remove nut that secures positive cable to solenoid terminal, then remove positive cable.
- Remove solenoid wire connecting ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Transmission Temperature Indicator Lamp -> Dodge
Vehicle: 2000 Dodge RAM 2500 VAN 5.9 V8 GAS
If this lamp is lit while operating the vehicle, operate engine at idle speed or fast idle with transmissio...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2000 Dodge RAM 2500 VAN 5.2 V8 CNG
- Raise and support vehicle.
- Drain cooling system into suitable container.
- Remove radiator lower hose from radiator outlet.
- Disconnect and plug transmission cooler lines from radiator fittings using quick disconnect tool.
- Cap all lines and fittings to prevent system contamination.
- Lower vehicle.
- Remove engine oil filler tube.
- Remove radiator upper support to cowl brac...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2001 Dodge RAM 2500 VAN 5.2 V8 GAS
- Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
- Position new drive belt over all pulleys ex...
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COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 2500 VAN AUTOMOBILES
Component location diagrams for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1990+.
 Transmission Components Diagram for 2000 Dodge RAM 2500 VAN 5.2 V8 GASComponents on diagram: |
 Fuel System Diagram for 2002 Dodge RAM 2500 VAN 5.9 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge RAM 2500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S.
 2002 Dodge RAM 2500 VAN 5.2 V8 CNG Wiring DiagramComponents on diagram: |
 2003 Dodge RAM 2500 VAN 5.2 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge RAM 2500 VAN AUTOMOBILES
OEM TSB listings for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: WIRE SPLICE REPAIRS Vehicle: 2001 Dodge RAM 2500 VAN 3.9 V6 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2001 Dodge RAM 2500 VAN 5.9 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 2500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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