Dodge RAM 2500 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Dodge RAM 2500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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1999

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge RAM 2500 VAN car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge RAM 2500 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Dodge RAM 2500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+

Cooling System Capacities -> DaimlerChrysler Corp. Light Trucks & Vans -> 1992-2002 Dodge Full Size Trucks & Vans
Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 CNG

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BRAKE SERVICE PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 1999 Dodge RAM 2500 VAN 5.9 V8 GAS

Manual

  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder. Repeat bleeding unt...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 2500 VAN cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> B Series Vans, Ram Van 1500-3500 & 1983-80 Voyager 1994-03 All & 1993 5.9L Gasoline Engine
Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2000 Dodge RAM 2500 VAN 5.9 V8 GAS

The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.

Disassemble

  • Remove propeller shaft.
  • Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
  • Remove snap rings from both si...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2003 Dodge RAM 2500 VAN 5.2 V8 GAS

  • Remove battery ground cable.
  • Raise and support vehicle.
  • Remove nut and lockwasher securing starter motor to mounting stud on manual transmission clutch housing or automatic transmission torque converter housing.
  • While supporting starter with one hand, remove upper mounting screw from starter.
  • Slide transmission cooler tube bracket forward on tubes far enough for starter motor flange to be removed from lower mounting stud.
  • Move starter motor towards front of vehicle far enough for nose of ...

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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
Vehicle: 2000 Dodge RAM 2500 VAN 5.2 V8 LPG

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 2500 VAN cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2001 Dodge RAM 2500 VAN 5.2 V8 CNG

  • Raise and support vehicle.
  • Drain cooling system into suitable container.
  • Remove radiator lower hose from radiator outlet.
  • Disconnect and plug transmission cooler lines from radiator fittings using quick disconnect tool.
  • Cap all lines and fittings to prevent system contamination.
  • Lower vehicle.
  • Remove engine oil filler tube.
  • Remove radiator upper support to cowl brac...

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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 2500 VAN AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 GAS

  • Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
  • Rotate tensioner assembly clockwise until tension has been relieved.
  • Remove belt from vehicle.
  • Position new drive belt over all pulleys ex...

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COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 2500 VAN AUTOMOBILES

Component location diagrams for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1990+.

Powertrain Control Module Diagram for 2002 Dodge RAM 2500 VAN  5.9 V8 GASPowertrain Control Module Diagram for 2002 Dodge RAM 2500 VAN 5.9 V8 GAS

Components on diagram:
  • Powertrain Control Module
  • Body Components Diagram for 2002 Dodge RAM 2500 VAN  5.2 V8 CNGBody Components Diagram for 2002 Dodge RAM 2500 VAN 5.2 V8 CNG

    Components on diagram:
  • Washer Fluid Level Switch
  • Washer Pump
  • Low Note Horn
  • Park Lamp
  • High Note Horn
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    WIRING DIAGRAMS FOR Dodge RAM 2500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S.

    2002 Dodge RAM 2500 VAN  5.9 V8 GAS Wiring Diagram2002 Dodge RAM 2500 VAN 5.9 V8 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Clockspring
  • Airbag Control Module
  • Passenger Airbag ON/OFF Switch
  • Driver Airbag
  • 1999 Dodge RAM 2500 VAN  5.2 V8 CNG Wiring Diagram1999 Dodge RAM 2500 VAN 5.2 V8 CNG Wiring Diagram

    Components on diagram:
  • Radio
  • Power Amplifier
  • RH Instrument Panel Speaker
  • LH Instrument Panel Speaker
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    TECHNICAL SERVICE BULLETINS FOR Dodge RAM 2500 VAN AUTOMOBILES

    OEM TSB listings for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED
    Vehicle: 2003 Dodge RAM 2500 VAN 5.9 V8 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2001 Dodge RAM 2500 VAN 3.9 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Dodge RAM 2500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 2500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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