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Dodge RAM 3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge RAM 3500 Pickup cars and light trucks from 1990+
Component Replacement & Adjustment -> Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Cooling System Bleed -> 4.0L Engine -> 4.7L Engine -> 5.2L & 5.9L Engines -> Dakota, Full Size Pickups & Full Size Vans -> Grand Cherokee -> Liberty & Wrangler
Vehicle: 2003 Dodge RAM 3500 Pickup 5.9 L6 DIESEL
Liberty & Wrangler
After filling cooling system, start engine and allow to reach operating temperature with radiator cap installed. After the engine has reached normal operating temperature, shut the engine off and allow it to cool. Add coolant as required.
Dakota, Full Size Pickups & Full Size Vans
These engines do not require a specified bleed procedure. After filling cooling system, run engine to operating temperature with radiator/pressure cap off. Air will then be automatically bled through cap opening.
Grand Cherokee
4.0L Engine
Refe...
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BRAKE SERVICE PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge RAM 3500 Pickup cars and light trucks from 1990+.
Power Brake Units -> Description
Vehicle: 1998 Dodge RAM 3500 Pickup 8.0 V10 GAS
These self contained vacuum hydraulic power braking units are of the vacuum suspended type. They use engine intake manifold vacuum or a vacuum pump along with atmospheric pressure for their power, eliminating the need for a vacuum reservoir. A mechanically operated control valve, with integral vacuum power diaphragms, controls the degree of brake application or release depending on amount of foot pressure applied to...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 2005-06 Liberty w/2.4L & 3.7L Engines, 2005-06 Grand Cherokee, 1998-06 Durango, 1994-06 Dakota (Except 1994 2.5L), Ram Truck 1500-3500, Ram Van 1500-3500
Vehicle: 2004 Dodge RAM 3500 Pickup 5.7 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge RAM 3500 Pickup cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Install -> Rear -> Remove
Vehicle: 1998 Dodge RAM 3500 Pickup 5.9 V8 GAS
Front
Remove
- Shift transmission and transfer case to their neutral positions. Raise and support vehicle. Remove skid plate, if equipped.
- Using a suitable marker, mark a line across yoke at transfer case, link yoke, and propeller shaft yoke at rear of front propeller shaft for installation reference.
- Mark a line across propeller shaft yoke and pinion shaft yoke for installation reference.
- Remove universal joint strap bolts at pinion shaft yoke.
- Remove bolts holding propeller shaft to transfer case yoke flange.
- Remove propeller shaft.
Install
- Position front propeller shaft under vehicl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge RAM 3500 Pickup cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2001 Dodge RAM 3500 Pickup 5.9 V8 GAS
- Remove battery ground cable.
- Remove alternator drive belt.
- Loosen, but do not remove alternator mounting bracket to engine bolt.
- Remove upper alternator mounting bolt, lower mounting bolt and nut.
- Remove wiring harness hold down and battery positive terminal retaining nuts.
- Remove ground terminal and fie...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
Vehicle: 1997 Dodge RAM 3500 Pickup 5.9 V8 GAS
The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.
The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge RAM 3500 Pickup cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2001 Dodge RAM 3500 Pickup Quad CAB 5.9 L6 DIESEL
- Remove positive cable retaining nuts from radiator top and position cable to rear.
- Drain cooling system into a suitable container, then disconnect throttle cable.
- Remove hose clamps and hoses, then the overflow tank hose from filler neck nipple and tank from fan shroud T-slots.
- ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge RAM 3500 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Dodge RAM 3500 Pickup 5.7 V8 GAS
- Remove air intake tube between intake manifold and air filter.
- Release belt tension by rotating tensioner counterclockwise with suitable wrench on tensioner pulley bolt.
- Rotate belt tensioner until belt can be removed from pull...
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COMPONENT LOCATION DIAGRAMS FOR Dodge RAM 3500 Pickup AUTOMOBILES
Component location diagrams for most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Dodge RAM 3500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge RAM 3500 Pickup AUTOMOBILES
OEM TSB listings for most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: CRANKCASE BREATHER OVERFLOW Vehicle: 1999 Dodge RAM 3500 Pickup 8.0 V10 GAS Symptoms: |
Document: WIRE SPLICE REPAIRS Vehicle: 2000 Dodge RAM 3500 Pickup 5.9 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge RAM 3500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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