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2005 Dodge RAM 3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2005 Dodge RAM 3500 Pickup AUTOMOBILES
Disc Brakes -> Rotor, Replace -> 1500 & 2004-05 2500 & 3500 -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Dual Rear Wheel -> Front -> Full Size Pickup -> Grand Cherokee -> Liberty -> Pacifica -> PT Cruiser -> Rear -> Rear w/Dual Wheels -> Rear w/Single Wheel -> Single Rear Wheel -> Sprinter -> Wrangler
Vehicle: 2005 Dodge RAM 3500 Pickup 5.9 L6 DIESEL
Caravan, Town & Country & Voyager
- Raise and support vehicle, then remove wheel and caliper as outlined under . Support caliper at all times to prevent brake hose damage.
- Slide brake rotor off hub.
- Reverse procedure to install. Clean brake rotor with alcohol or other suitable solvent.
Commander
Front
- Raise and support vehicle using suitable lift or jack.
- Remove tire and wheel assembly.
- Remove caliper as outlined in .
- Secure caliper anchor assembly using suitable wire.
- Remove and discard O-ring securing disc brake rotor on hub.
- Remove rotor from hub and bearing.
- Reverse procedure to install, n...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Dodge RAM 3500 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 2005 Dodge RAM 3500 Pickup 5.7 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Dodge RAM 3500 Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 2005 Dodge RAM 3500 Pickup 5.7 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Dodge RAM 3500 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 2005 Dodge RAM 3500 Pickup 5.9 L6 DIESEL
- Remove battery ground cable.
- Remove alternator drive belt.
- Remove alternator pivot bolt and mounting bolts and nuts.
- Remove battery positive terminal retaining nuts.
- Remove ground terminal and field terminal retaining nuts.
- Remove upper alte...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Dodge RAM 3500 Pickup AUTOMOBILES
Chrysler LLC Trucks -> All Wheel Drive (AWD) Warning Lamp ->
Vehicle: 2005 Dodge RAM 3500 Pickup 5.9 L6 DIESEL
This light monitors the AWD system. The light will turn on for a bulb check when the ignition switch is turned to the on position and may stay on for as long as three seconds. When the lamp is illuminated solid here is an A...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Dodge RAM 3500 Pickup AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2005 Dodge RAM 3500 Pickup 5.9 L6 DIESEL
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- D...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Dodge RAM 3500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2005 Dodge RAM 3500 Pickup 5.9 L6 DIESEL
- Attach a 3/8 inch long-handle ratchet to square hole in automatic belt tensioner, then rotate tensioner assembly counterclockwise (as viewed from front) un...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Dodge RAM 3500 Pickup AUTOMOBILES
Component location diagrams for most 2005 Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2005 Dodge RAM 3500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Dodge RAM 3500 Pickup cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Dodge RAM 3500 Pickup AUTOMOBILES
OEM TSB listings for most 2005 Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: Heavy Duty Filtration - MOPOR Retrofit or Add On Parts Available Vehicle: 2005 Dodge RAM 3500 Pickup 5.9 L6 DIESEL Auto Systems: |
Document: Flash: MIL Illumination Due To Diagnostic Trouble Code P0340 or P0344 Vehicle: 2005 Dodge RAM 3500 Pickup 5.9 L6 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Dodge RAM 3500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Dodge RAM 3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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