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Dodge B1500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge B1500 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge B1500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge B1500 VAN cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans -> RECIRCULATION DOOR ACTUATOR, REPLACE -> FULL SIZE PICKUPS & GRAND CHEROKEE
Vehicle: 1995 Dodge B1500 VAN 3.9 V6 GAS
FULL SIZE PICKUPS & GRAND CHEROKEE
- Remove instrument panel as described under "Heater Housing, Replace."
- On models less Automatic Temperature Control (ATC), disconnect vacuum l...
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BRAKE SERVICE PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge B1500 VAN cars and light trucks from 1990+.
Drum Brakes -> DaimlerChrysler -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1997 Dodge B1500 VAN Sportsman 3.9 V6 GAS
Brake Drums
Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Minor scor...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge B1500 VAN cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> B Series Vans, Ram Van 1500-3500 & 1983-80 Voyager 1994-03 All & 1993 5.9L Gasoline Engine
Vehicle: 1996 Dodge B1500 VAN Sportsman 5.2 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge B1500 VAN cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1998 Dodge B1500 VAN 5.9 V8 GAS
The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.
Disassemble
- Remove propeller shaft.
- Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
- Remove snap rings from both si...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge B1500 VAN cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1997 Dodge B1500 VAN Sportsman 3.9 V6 GAS
- Raise and support vehicle.
- Remove nut and lockwasher securing starter motor to mounting stud on manual transmission clutch housing or automatic transmission torque converter housing.
- While supporting starter with one hand, remove upper mounting screw from starter.
- On models equipped with automatic transmission,slide transmission cooler tube bracket forward on tubes far enough for starter motor flange to be removed from lower mounting stud.
- On all models, move starter motor towards front of vehicle far enough for n...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge B1500 VAN cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
Vehicle: 1995 Dodge B1500 VAN 5.2 V8 GAS
The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.
The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge B1500 VAN cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1996 Dodge B1500 VAN Sportsman 3.9 V6 GAS
- Disconnect battery ground cable, then drain cooling system into a suitable container.
- Remove upper hose clamps and hoses, then the overflow tank hose from filler neck fitting.
- Remove fan shroud mounting bolts, then move shroud to rear on engine.
- Remove top mounting bolts.
- On models equipped air conditioning, remove grille, then remove condenser mounting bolts.
- On all models, raise a...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge B1500 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge B1500 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1995 Dodge B1500 VAN Sportsman 5.2 V8 GAS
- Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
- Position new drive belt over all pulleys ex...
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COMPONENT LOCATION DIAGRAMS FOR Dodge B1500 VAN AUTOMOBILES
Component location diagrams for most Dodge B1500 VAN cars and light trucks sold in the U.S. from 1990+.
 Auxiliary Heater-A/C Components Diagram for 1996 Dodge B1500 VAN 3.9 V6 GASComponents on diagram: |
 LH Rear Corner Of Engine Compartment Diagram for 1998 Dodge B1500 VAN 5.9 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge B1500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Dodge B1500 VAN cars and light trucks sold in the U.S.
 1997 Dodge B1500 VAN Sportsman 5.2 V8 GAS Wiring DiagramComponents on diagram: |
 1995 Dodge B1500 VAN 3.9 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge B1500 VAN AUTOMOBILES
OEM TSB listings for most Dodge B1500 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: USE OF TWO DIGIT YEAR CODES IN COMPUTERS Vehicle: 1997 Dodge B1500 VAN 5.2 V8 GAS Auto Systems: |
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Document: POOR DRIVEABILITY WITH HIGH DI FUEL Vehicle: 1996 Dodge B1500 VAN Sportsman 3.9 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge B1500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge B1500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge B1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge B1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge B1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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