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Dodge W350 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge W350 Pickup car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge W350 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge W350 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge W350 Pickup cars and light trucks from 1990+
General Service Domestic Vehicles -> 1992-93 -> Evacuate System -> Using Charging Station -> With Vacuum Pump
Vehicle: 1992 Dodge W350 Pickup 5.9 V8 GAS
With Vacuum Pump
Vacuum pumps suitable for removing air and moisture from A/C systems are commercially available. A specification for system pumpdown used here is 28-291/2 inches vacuum. This reading can be attained at or near sea level only. For each 1000 feet of altitude this operation is performed, the reading will be 1 inch vacuum higher. For example, at 5000 feet elevation, only 23-241/2 inches of vacuum can be obtained. The system must be completely discharged before it can be evacuated. Damage to the vacuum pump will result if pressurized refrigerant is allowe...
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BRAKE SERVICE PROCEDURES FOR Dodge W350 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge W350 Pickup cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> DIAGNOSIS & TESTING -> FAULT CODES
Vehicle: 1990 Dodge W350 Pickup 5.9 L6 DIESEL
The electronic control module in this system has the capability of generating and storing fault codes. If a fault is detected, the system will illuminate the amber anti-lock warning lamp and set a fault code. When a fault code is set, the amber anti-lock warning lamp will illuminate. In most cases, the red brake warning lamp will also light.
When a problem in the system is suspected, preliminary diagnosis should begin with a fluid level check and a visual inspection of the electrical and hydraulic connections in the system. If obvious faults are not found, a road test will he...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge W350 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge W350 Pickup cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1987-93 B Series Vans, D & W Series, Ramcharger & Trail Duster w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1992 Dodge W350 Pickup 5.9 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge W350 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge W350 Pickup cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1992 Dodge W350 Pickup 5.9 L6 DIESEL
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge W350 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge W350 Pickup cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1992 Dodge W350 Pickup 5.9 V8 GAS
- Disconnect battery ground cable.
- Remove wiring connector from starter.
- Remove starter mounting bolts, then starter from vehicle.
- Reverse procedure...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge W350 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge W350 Pickup cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
Vehicle: 1993 Dodge W350 Pickup 5.9 V8 GAS
When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge W350 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge W350 Pickup cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1992 Dodge W350 Pickup 5.9 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater ou...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge W350 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge W350 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1990 Dodge W350 Pickup 5.9 V8 GAS
Removal
- Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...
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COMPONENT LOCATION DIAGRAMS FOR Dodge W350 Pickup AUTOMOBILES
Component location diagrams for most Dodge W350 Pickup cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Splices Diagram for 1991 Dodge W350 Pickup 5.9 L6 DIESELComponents on diagram: |
 Tailgate Components & Ground Diagram for 1992 Dodge W350 Pickup 5.9 L6 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge W350 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Dodge W350 Pickup cars and light trucks sold in the U.S.
 1992 Dodge W350 Pickup 5.9 L6 DIESEL Wiring DiagramComponents on diagram: |
 1991 Dodge W350 Pickup 5.9 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge W350 Pickup AUTOMOBILES
OEM TSB listings for most Dodge W350 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: SPARK PLUG/FOULED-MISS/BUCK (MMC JET VLV) *14-29-84 Vehicle: 1989 Dodge W350 Pickup 5.9 V8 GAS Symptoms: |
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Document: SAG/HESITATION/ROUGH IDLE - NEW PCM PART LIST Vehicle: 1992 Dodge W350 Pickup 5.9 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge W350 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge W350 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge W350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge W350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge W350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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