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1991 Dodge W350 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> Dodge Full Size Pickups & Ramcharger
Vehicle: 1991 Dodge W350 Pickup 5.9 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> SYSTEM SERVICE -> ANTI-LOCK MODULE, REPLACE -> Dakota -> Full Size Pickups & Ramcharger -> Full Size Vans & Wagons -> HYDRAULIC VALVE, REPLACE -> SPEED SENSOR AIR GAP CHECK -> SPEED SENSOR, REPLACE
Vehicle: 1991 Dodge W350 Pickup 5.9 V8 GAS
HYDRAULIC VALVE, REPLACE
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect electrical connectors from valve, Figs. and .
- Disconnect brake lines from hydraulic valve.
- Remove hydraulic valve attaching screws and the valve.
- Reverse procedure to install, noting the following:
- Torque valve attaching screws to 16-25 ft. lbs.
- Bleed brake system as described under "Bleeding Brakes" in "Hydraulic Brake" section.
SPEED SENSOR AIR GAP CHECK
- Remove speed sensor from differential.
- Measure distance (dimension B) between end of sensor pole piece and bottom of sensor flange, Fig. . Dista...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1988-93 W Series & Ramcharger 4WD w/3.9L, 5.2L & 5.9L Gasoline Fuel Injected Engines
Vehicle: 1991 Dodge W350 Pickup 5.9 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1991 Dodge W350 Pickup 5.9 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Dodge W350 Pickup 5.9 L6 DIESEL
- Disconnect battery ground cable.
- On air conditioned models, remove air conditioning drive belt and bolts and nuts attaching compressor bracket, then without disconnecting air conditioning refrigerant lines, position air conditioning compressor to allow alternator removal.
- On all models, remove alternator drive belt and alternator mounting bolts, then move alternator to gain wire connectors access.
- On models equipped with Bosch alternator, remove B+ terminal nut, f...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
Chrysler LLC Trucks -> Transmission Temperature Indicator Lamp -> Dodge
Vehicle: 1991 Dodge W350 Pickup 5.9 V8 GAS
If this lamp is lit while operating the vehicle, operate engine at idle speed or fast idle with transmissio...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Dodge W350 Pickup 5.9 L6 DIESEL
Inlet
- Drain cooling system into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at intake manifold and remove hose.
- Remove hose from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1991 Dodge W350 Pickup 5.9 V8 GAS
Removal
- Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Dodge W350 Pickup AUTOMOBILES
Component location diagrams for most 1991 Dodge W350 Pickup cars and light trucks sold in the U.S. from 1990+.
Tailgate Components & Ground Diagram for 1991 Dodge W350 Pickup 5.9 L6 DIESEL Components on diagram: |
Cab Splices Diagram for 1991 Dodge W350 Pickup 5.9 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Dodge W350 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Dodge W350 Pickup cars and light trucks sold in the U.S.
1991 Dodge W350 Pickup 5.9 L6 DIESEL Wiring Diagram Components on diagram: |
1991 Dodge W350 Pickup 5.9 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Dodge W350 Pickup AUTOMOBILES
OEM TSB listings for most 1991 Dodge W350 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1991 Dodge W350 Pickup 5.9 V8 GAS Auto Systems: |
Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE Vehicle: 1991 Dodge W350 Pickup 5.9 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Dodge W350 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Dodge W350 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Dodge W350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Dodge W350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Dodge W350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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