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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Dodge W350 Pickup car and truck
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procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
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your 1991 Dodge W350 Pickup automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1991 Dodge W350 Pickup
- 1991 Dodge W350 Pickup 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:Z
- 1991 Dodge W350 Pickup 5.9 L6 DIESEL, CID:359, Fuel Injection, Aspiration:359, Engine VIN:, Desg:8
- 1991 Dodge W350 Pickup 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:5
BRAKE SERVICE PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge W350 Pickup cars and light trucks from 1990+.
DISC BRAKES, CHRYSLER CORP. -> Type 3-Kelsey-Hayes Single Piston Sliding Caliper, Chrysler -> CALIPER SERVICE -> ASSEMBLE -> DISASSEMBLE -> REMOVAL
Vehicle: 1991 Dodge W350 Pickup 5.9 V8 GAS
REMOVAL
- Raise the vehicle and remove front wheels.
- Disconnect and cap flexible brake line, then remove caliper retaining clips and anti-rattle springs, Fig. .
- Remove caliper from disc by slowly sliding caliper assembly out and away from disc. Use some means to support caliper. Do not let caliper hang from hydraulic line.
DISASSEMBLE
- With caliper and pads removed as described previously, place the caliper onto the upper control arm and slowly depress brake pedal, in turn hydraulically pushing piston out of bore.
- Support pedal below first inch of pedal travel to prevent excessive fluid ...
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BRAKE SERVICE PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge W350 Pickup cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> SYSTEM SERVICE -> ACCUMULATOR, REPLACE -> All Wheel Drive -> CONTROLLER, REPLACE -> DE-PRESSURIZING HYDRAULIC ACCUMULATOR -> FRONT -> Front Wheel Drive -> HYDRAULIC ASSEMBLY, REPLACE -> PROPORTIONING VALVES, REPLACE -> PUMP/MOTOR, REPLACE -> REAR -> WHEEL SPEED SENSOR, REPLACE
Vehicle: 1991 Dodge W350 Pickup 5.9 V8 GAS
DE-PRESSURIZING HYDRAULIC ACCUMULATOR
The ABS pump/motor assembly will keep the hydraulic accumulator charged to a pressure between 1600-2000 psi anytime the ignition is in the ON position. The pump/motor cannot run if the ignition is off or either battery cable is disconnected.
The hydraulic accumulator should be depressurized before disassembling any portion of the hydraulic system.
- Turn ignition switch to the OFF position, or disconnect battery ground cable.
- Pump brake pedal a minimum of 40 times using approximately 50 pounds of pedal force. Pedal feel should change noticeab...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge W350 Pickup BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge W350 Pickup cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> SERVICE PRECAUTIONS
Vehicle: 1991 Dodge W350 Pickup 5.9 L6 DIESEL
Certain components of the ABS system are not intended to be serviced individually. Attempting to remove or disconnect certain system components, may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.
Use the following general precautions whenever servicing the ABS system:
- If any welding work is to be performed using an arc welder, CAB should be disconnected.
- When the ignition switch is in the ON position, the CAB electrical connector should...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge W350 Pickup BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge W350 Pickup cars and light trucks from 1990+.
POWER BRAKE UNITS, CHRYSLER CORP. -> Power Boosters -> Power Booster, Replace -> 1990-91 CHEROKEE, COMANCHE & WAGONEER -> CARAVAN, MINI RAM VAN, PLYMOUTH VOYAGER & TOWN & COUNTRY -> DAKOTA -> DODGE & PLYMOUTH FULL SIZE TRUCKS & VANS -> EXCEPT HYDRO-BOOST -> HYDRO-BOOST -> Inline Mount -> JEEP EXCEPT 1990-91 CHEROKEE, COMANCHE & WAGONEER -> RAM RAIDER & RAM 50 -> Transverse Mount
Vehicle: 1991 Dodge W350 Pickup 5.9 V8 GAS
DODGE & PLYMOUTH FULL SIZE TRUCKS & VANS
EXCEPT HYDRO-BOOST
Transverse Mount
- Disconnect vacuum hose from power booster.
- Remove master cylinder to booster attaching nuts, then the master cylinder.
- Remove booster pushrod to pivot attaching bolts.
- Remove power booster attaching nuts, then the power booster assembly.
- Reverse procedure to install.
Inline Mount
- Disconnect vacuum hose from check valve.
- Remove master cylinder to booster attaching nuts.
- Working from under instrument panel, position a suitable screwdriver between center tang on retainer clip and pin in brake pedal. Rotate scr...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge W350 Pickup BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge W350 Pickup cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> DIAGNOSIS & TESTING -> FAULT CODES
Vehicle: 1991 Dodge W350 Pickup 5.9 L6 DIESEL
The electronic control module in this system has the capability of generating and storing fault codes. If a fault is detected, the system will illuminate the amber anti-lock warning lamp and set a fault code. When a fault code is set, the amber anti-lock warning lamp will illuminate. In most cases, the red brake warning lamp will also light.
When a problem in the system is suspected, preliminary diagnosis should begin with a fluid level check and a visual inspection of the electrical and hydraulic connections in the system. If obvious faults are not found, a road test will he...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge W350 Pickup BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Dodge W350 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Dodge W350 Pickup cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> SYSTEM COMPONENTS -> CONTROLLER ANTI-LOCK BRAKE (CAB) -> HYDRAULIC ASSEMBLY -> PUMP/MOTOR ASSEMBLY -> WHEEL SPEED SENSORS
Vehicle: 1991 Dodge W350 Pickup 5.9 V8 GAS
HYDRAULIC ASSEMBLY
This ABS system uses an integral hydraulic assembly which contains the wheel circuit valves used for brake pressure modulation.
WHEEL SPEED SENSORS
The wheel speed sensors are located at each wheel and transmit wheel speed information to the Controller Anti-Lock Brake.
CONTROLLER ANTI-LOCK BRAKE (CAB)
The Controller Anti-Lock Brake (CAB) is located on the front lefthand side of the engine compartment. The CAB uses the wheel speed inf...
CLICK HERE TO GET FULL ACCESS TO 1991 Dodge W350 Pickup BRAKE SERVICE PROCEDURES
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