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Dodge B250 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge B250 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge B250 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge B250 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge B250 VAN cars and light trucks from 1990+
Compressor Service -> Model TRS90 Compressor -> COMPRESSOR CLUTCH, REPLACE -> INSPECTION -> INSTALLATION -> REMOVAL
Vehicle: 1994 Dodge B250 VAN Sportsman 5.2 V8 GAS
REMOVAL
- Remove compressor from its mount, then install two 6mm bolts in threaded holes in armature plate, Fig. , and hold bolts with suitable box end wrenches to prevent shaft rotation.
- Remove compressor shaft nut, Fig. , then tap clutch plate lightly with a suitable plastic mallet and remove plate and shims from compressor shaft.
- Using suitable snap ring pliers, remove pulley retaining ring and slide pulley from compressor shaft.
- Loosen coil lead wire retaining clamps, then remove wire from compressor front cover and disconnect at the...
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BRAKE SERVICE PROCEDURES FOR Dodge B250 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge B250 VAN cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> 1992 -> 1992-95 -> 1993-96 -> 1996 -> Caravan, Town & Country & Voyager -> Cherokee & Comanche -> Dakota -> Full Size Pickups & Vans -> Grand Cherokee -> Inline Mount -> Ram 50 -> Replacement -> Transverse Mount -> Wrangler
Vehicle: 1993 Dodge B250 VAN 5.2 V8 CNG
The only serviceable power brake booster components are the vacuum hose and the check valve. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault, the unit must be replaced as an assembly.
Replacement
Full Size Pickups & Vans
1992
Transverse Mount
- Disconnect vacuum hose from power booster.
- Remove master cylinder to booster attaching nuts, then the master cylinder.
- Remove booster pushrod to pivot attaching bolts.
- Remove power booster attaching nuts, then the power booster assembly.
- Reverse procedure to install.
Inline Mount
- Dis...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge B250 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge B250 VAN cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> B Series Vans, Ram Van 1500-3500 & 1983-80 Voyager 1994-03 All & 1993 5.9L Gasoline Engine
Vehicle: 1994 Dodge B250 VAN Sportsman 5.2 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge B250 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge B250 VAN cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Install -> Remove
Vehicle: 1993 Dodge B250 VAN Sportsman 5.2 V8 GAS
Remove
- Raise and support vehicle.
- Shift transmission to Neutral position.
- Using a suitable marker, mark a line across axle pinion yoke, or companion flange, and propeller shaft, or companion yoke for installation reference.
- On models with Dana axle, remove bolts holding universal joint clamps to pinion yoke.
- On models with Corporate axle, remove bolts holding companion yoke to companion flange.
- Slide slip yoke off of transmission, or transfer case, ou...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge B250 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge B250 VAN cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1994 Dodge B250 VAN Sportsman 5.9 V8 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove B+ terminal nut, field terminal nuts, ground and harness hold down nuts, then wire connectors.
- Remove top mounting nut and bottom bolt, then separate alternator from mounting plate.
- Remove altern...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge B250 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge B250 VAN cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1994 Dodge B250 VAN Sportsman 3.9 V6 GAS
The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge B250 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge B250 VAN cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1992 Dodge B250 VAN 5.2 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose from heater core.
- R...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge B250 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge B250 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1993 Dodge B250 VAN Sportsman 5.2 V8 GAS
Removal
- Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
Installation
- Position drive belt over all pu...
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COMPONENT LOCATION DIAGRAMS FOR Dodge B250 VAN AUTOMOBILES
Component location diagrams for most Dodge B250 VAN cars and light trucks sold in the U.S. from 1990+.
 Door Components Diagram for 1994 Dodge B250 VAN 5.2 V8 GASComponents on diagram: |
 Front Door Splices Diagram for 1991 Dodge B250 VAN 5.9 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge B250 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Dodge B250 VAN cars and light trucks sold in the U.S.
 1987 Dodge B250 VAN Sportsman 5.2 V8 GAS Wiring DiagramComponents on diagram: |
 1992 Dodge B250 VAN 5.9 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge B250 VAN AUTOMOBILES
OEM TSB listings for most Dodge B250 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: LOCK-UP TORQUE CONVERTER - PROPER BOLT USAGE Vehicle: 1988 Dodge B250 VAN Sportsman 5.9 V8 GAS Auto Systems: |
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Document: TIRES - MAINTENANCE Vehicle: 1985 Dodge B250 VAN Sportsman 3.7 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge B250 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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