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1992 Dodge B250 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Dodge B250 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge B250 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1992 Dodge B250 VAN AUTOMOBILES
Cooling Fans -> Light Duty Trucks -> SYSTEM DIAGNOSIS & TESTING -> DAIMLERCHRYSLER
Vehicle: 1992 Dodge B250 VAN 5.9 V8 GAS
DAIMLERCHRYSLER
- Start engine and bring to normal operating temperature.
- Check fan motor electrical connector for proper engagement.
- Connect diagnostic tool to connector, if fault code 88-12-35-55 is displayed, proceed to step 4.
- With ignition switch in run position, test battery voltage at single pin connector at fan relay.
- If voltage reading is normal:
- With ignition off, disconnect 60 way connector from single board engine control (SBEC), Fig. and return ignition to run position. Test battery voltage at cavity 31 of ...
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BRAKE SERVICE PROCEDURES FOR 1992 Dodge B250 VAN AUTOMOBILES
Hydraulic Brake Systems -> Adjustments -> Caravan, Town & Country & Voyager -> Chrysler -> Dakota -> Height Sensing Proportioning Valve -> Jeep -> Proportioning Valve
Vehicle: 1992 Dodge B250 VAN Sportsman 5.9 V8 GAS
Chrysler
Proportioning Valve
Caravan, Town & Country & Voyager
- Lift vehicle with a frame contact hoist or other means so that rear suspension is hanging free with shock absorbers disconnected. Remove tire and wheel assemblies from rear axle.
- After installing a new height sensing proportioning valve, bleed both hydraulic circuits at rear brakes.
- Reinstall rubber stone shield and ensure rear springs do not contact hoist, then loosen both front spring hanger pivot bolts.
- Loosen adjustment nut on actuator assembly, Fig. , then check actuator assembly hook. The hook should be properly seated o...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Dodge B250 VAN AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 1992 Dodge B250 VAN Sportsman 5.2 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Dodge B250 VAN AUTOMOBILES
DRIVESHAFT, Replace -> Install -> Remove
Vehicle: 1992 Dodge B250 VAN 5.2 V8 GAS
Remove
- Raise and support vehicle.
- Shift transmission to Neutral position.
- Using a suitable marker, mark a line across axle pinion yoke, or companion flange, and propeller shaft, or companion yoke for installation reference.
- On models with Dana axle, remove bolts holding universal joint clamps to pinion yoke.
- On models with Corporate axle, remove bolts holding companion yoke to companion flange.
- Slide slip yoke off of transmission, or transfer case, ou...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Dodge B250 VAN AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Dodge B250 VAN Sportsman 3.9 V6 GAS
- Disconnect battery ground cable.
- Attach a suitable socket and wrench to automatic tensioner pulley mounting bolt.
- Rotate tensioner assembly clockwise until belt tension is relieved, then remove belt from idler pulley.
- Remove belt, then lower alternator mounting bolt and nut from vehicle.
- Remove upper alternator mounting bolt, then a...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Dodge B250 VAN AUTOMOBILES
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1992 Dodge B250 VAN 3.9 V6 GAS
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Dodge B250 VAN AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Dodge B250 VAN 3.9 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Dodge B250 VAN AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1992 Dodge B250 VAN Sportsman 5.9 V8 GAS
Removal
- Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Dodge B250 VAN AUTOMOBILES
Component location diagrams for most 1992 Dodge B250 VAN cars and light trucks sold in the U.S. from 1990+.
 Engine Components Diagram for 1992 Dodge B250 VAN 3.9 V6 GASComponents on diagram: |
 Transmission Components Diagram for 1992 Dodge B250 VAN 3.9 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1992 Dodge B250 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Dodge B250 VAN cars and light trucks sold in the U.S.
 1992 Dodge B250 VAN 5.2 V8 GAS Wiring DiagramComponents on diagram: |
 1992 Dodge B250 VAN Sportsman 5.2 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Dodge B250 VAN AUTOMOBILES
OEM TSB listings for most 1992 Dodge B250 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1992 Dodge B250 VAN 3.9 V6 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1992 Dodge B250 VAN 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Dodge B250 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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