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1994 Dodge B250 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES
General Service Domestic Vehicles -> 1994-95 -> Oil Charge -> 1994 Villager -> 1995 Aerostar, Explorer, Ranger & Windstar -> 1995 F-Series, Bronco & Villager -> Acclaim, LeBaron, Spirit, Shadow & Sundance -> Achieva, Grand Am & Skylark -> Aspire & Probe -> Aurora & Riviera -> Avenger & Sebring DOHC & 1995 Talon Less Turbo -> Avenger & Sebring SOHC & 1995 Talon w/Turbo -> Beretta & Corsica -> Bonneville, Eighty-Eight, LeSabre, Ninety-Eight & Park Avenue -> Camaro & Firebird -> Capri -> Caprice, Impala SS & Roadmaster -> Cavalier, Sunbird & Sunfire -> Century & Cutlass Ciera/Cutlass Cruiser -> Cherokee, Dakota, Full Size Pickup, Grand Cherokee & Wrangler -> Chrysler Corp. -> Cirrus & Stratus -> Colt & Summit -> Colt Vista & Summit Wagon -> Concorde, Intrepid, LHS, New Yorker & Vision -> Corvette -> Cutlass Supreme, Grand Prix, Lumina, Monte Carlo & Regal -> DeVille, Eldorado & Seville -> Econoline & 1994 F-Series, Bronco, Aerostar, Explorer & Ranger -> Escort & Tracer w/1.8L/4-112 Engine -> Except Aspire, Capri & Probe & Escort & Tracer w/1.8L/4-112 Engine -> Except Geo Tracker -> Fleetwood (RWD) -> Ford Motor Company -> Full Size Van -> General Motors Corp. -> Geo Metro & Prizm -> GEO Tracker -> Laser & 1994 Talon -> Light Trucks & Vans -> Mini Van -> Neon -> Passenger Cars -> Saturn -> Stealth
Vehicle: 1994 Dodge B250 VAN Sportsman 5.2 V8 GAS
Chrysler Corp.
Passenger Cars
Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.
Remove defective components. Add the proper amount of oil to each replacement component as follows:
Concorde, Intrepid, LHS, New Yorker & Vision
When other air conditioning system components are replaced add the following quantities of refrigerant oil: evaporator, 2.0 ozs.; condenser, 1.0 oz; receiver/drier, 1.0 oz.; l...
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BRAKE SERVICE PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES
Anti-lock Brakes -> Dakota, Full Size Pickups & Vans & Ramcharger -> System Service -> 1992 Dakota & 1992-93 Full Size Pickups, Vans & Ramcharger -> 1994-96 Full Size Pickups -> Brake System Bleed -> Component Replacement -> Component Service -> Controller Anti-Lock Brake (CAB) Module -> Dakota -> Four Wheel Anti-Lock Brake System -> Front Anti-Lock Valve -> Front Brake Speed Sensor -> Full Size Pickups -> Full Size Pickups & Vans -> Full Size Vans -> Full Size Vans w/Inline Brake Booster -> Full Size Vans w/Transverse Brake Booster -> Hydraulic Valve -> Ramcharger & 1992-93 Full Size Pickups -> Rear Anti-Lock & Combination Valves -> Rear Brake Speed Sensor -> Rear Wheel Anti-Lock (RWAL) Brake System -> Rear Wheel Speed Sensor -> Speed Sensor Air Gap Inspection
Vehicle: 1994 Dodge B250 VAN 3.9 V6 GAS
Brake System Bleed
The anti-lock brake system must be bled any time air enters the hydraulic system. It is important to note that excessive air in the brake system may set a primary pressure diagnostic trouble code in the control module.
Pressure or manual bleeding procedures can be used when bleeding the ABS system after hoses or brake lines have been disconnected. Bleeding the ABS hydraulic system is also necessary after replacement of the hydraulic assembly or wheel brakes. During bleeding procedures, ensure the brake fluid level remains close to the Full mark on the reservoir.
T...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 2005-06 Liberty w/2.4L & 3.7L Engines, 2005-06 Grand Cherokee, 1998-06 Durango, 1994-06 Dakota (Except 1994 2.5L), Ram Truck 1500-3500, Ram Van 1500-3500
Vehicle: 1994 Dodge B250 VAN Sportsman 5.2 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1994 Dodge B250 VAN Sportsman 3.9 V6 GAS
The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.
Disassemble
- Remove propeller shaft.
- Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
- Remove snap rings from both si...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES
Alternator, Replace
Vehicle: 1994 Dodge B250 VAN 5.2 V8 GAS
- Disconnect battery ground cable.
- Attach a suitable socket and wrench to automatic tensioner pulley mounting bolt.
- Rotate tensioner assembly clockwise until belt tension is relieved, then remove belt from idler pulley.
- Remove belt, then lower alternator mounting bolt and nut from vehicle.
- Remove upper alternator mounting bolt, then a...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES
Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1994 Dodge B250 VAN 5.2 V8 CNG
The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Dodge B250 VAN Sportsman 5.2 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1994 Dodge B250 VAN Sportsman 5.9 V8 GAS
Removal
- Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Dodge B250 VAN AUTOMOBILES
Component location diagrams for most 1994 Dodge B250 VAN cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1994 Dodge B250 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Dodge B250 VAN cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Dodge B250 VAN AUTOMOBILES
OEM TSB listings for most 1994 Dodge B250 VAN cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1994 Dodge B250 VAN 3.9 V6 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1994 Dodge B250 VAN 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Dodge B250 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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