1994 Dodge B250 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Dodge B250 VAN

  • 1994 Dodge B250 VAN 3.9 V6 GAS, CID:239, Fuel Injection, Aspiration:239, Engine VIN:, Desg:X
  • 1994 Dodge B250 VAN 5.2 V8 GAS, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:Y
  • 1994 Dodge B250 VAN 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:Z
  • 1994 Dodge B250 VAN 5.2 V8 CNG, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:T
  • 1994 Dodge B250 VAN Sportsman 3.9 V6 GAS, CID:239, Fuel Injection, Aspiration:239, Engine VIN:, Desg:X
  • 1994 Dodge B250 VAN Sportsman 5.2 V8 GAS, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:Y
  • 1994 Dodge B250 VAN Sportsman 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:Z

BRAKE SERVICE PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge B250 VAN cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Caravan, Town & Country & Voyager -> Chrysler -> Dakota -> Height Sensing Proportioning Valve -> Jeep -> Proportioning Valve
Vehicle: 1994 Dodge B250 VAN Sportsman 5.2 V8 GAS

Chrysler

Proportioning Valve
Caravan, Town & Country & Voyager
  • Lift vehicle with a frame contact hoist or other means so that rear suspension is hanging free with shock absorbers disconnected. Remove tire and wheel assemblies from rear axle.
  • After installing a new height sensing proportioning valve, bleed both hydraulic circuits at rear brakes.
  • Reinstall rubber stone shield and ensure rear springs do not contact hoist, then loosen both front spring hanger pivot bolts.
  • Loosen adjustment nut on actuator assembly, Fig. , then check actuator assembly hook. The hook should be properly seated o...

CLICK HERE TO GET FULL ACCESS TO 1994 Dodge B250 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge B250 VAN cars and light trucks from 1990+.

Disc Brakes -> B 150/250/350, Ramcharger w/2WD, 1992 Ramcharger w/4WD, 1992-93 D 150/250/350 w/Gasoline Engine & 1992 W 150 -> Caliper Service -> Assemble -> Disassemble -> Installation -> Overhaul -> Removal
Vehicle: 1994 Dodge B250 VAN Sportsman 3.9 V6 GAS

Removal

  • Raise and support vehicle, then remove front wheels.
  • Disconnect and cap flexible brake line, then remove caliper retaining clips and anti-rattle springs, Fig. .
  • Remove caliper from disc by slowly sliding caliper assembly out and away from disc.
  • Remove inboard and outboard brake pads from caliper as outlined under "Brake Pad Service."

Overhaul

Disassemble
  • With caliper and pads removed as outlined previously, place the caliper onto the upper control arm and slowly depress brake pedal, in turn hydraulically pushing piston out of bore.
  • Support pedal below first inch of pedal travel to...

CLICK HERE TO GET FULL ACCESS TO 1994 Dodge B250 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge B250 VAN cars and light trucks from 1990+.

Disc Brakes -> B 150/250/350, Ramcharger w/2WD, 1992 Ramcharger w/4WD, 1992-93 D 150/250/350 w/Gasoline Engine & 1992 W 150 -> Brake Pad Service -> Installation -> Removal
Vehicle: 1994 Dodge B250 VAN Sportsman 5.2 V8 GAS

Removal

  • Remove caliper assembly as outlined under "Caliper Service."
  • Remove outboard pad by prying between the pad and the caliper fingers, Fig. , as flanges on outboard pad retain caliper firmly. Caliper should be supported to avoid damage to flexible brake hose.
  • Remove inboard brake pad from the adapter, Fig. .

Installation

Remove approximately 1/3 of the brake fluid from the reservoir to prevent overflow when pistons are pushed back into their bores.

  • With care, push piston back into bore until bottomed.
  • Install new outboard pad in recess of caliper. No free play should exist between...

CLICK HERE TO GET FULL ACCESS TO 1994 Dodge B250 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge B250 VAN cars and light trucks from 1990+.

Drum Brakes -> Chrysler -> Adjustments -> 1992-95 -> 1996 -> Adjustment -> Except FWD Models & Ram 50 -> FWD Models -> Parking Brake -> Ram 50 -> Self-Adjusting Brakes -> Service Brake
Vehicle: 1994 Dodge B250 VAN Sportsman 5.9 V8 GAS

Service Brake

Except FWD Models & Ram 50
Self-Adjusting Brakes

These brakes have self-adjusting shoe mechanisms that ensure correct lining to drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the car is moving rearward.

Although the brakes are self-adjusting, an initial adjustment is necessary when the brake shoes have been relined, replaced or when the length of the star wheel adjuster has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent t...

CLICK HERE TO GET FULL ACCESS TO 1994 Dodge B250 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge B250 VAN cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Caravan, Town & Country & Voyager -> Chrysler -> Except Caravan, Town & Country & Voyager -> Jeep -> Manual Bleeding -> Master Cylinder -> Pressure Bleeding
Vehicle: 1994 Dodge B250 VAN 3.9 V6 GAS

Chrysler

Except Caravan, Town & Country & Voyager
Manual Bleeding
  • On models equipped with Rear Wheel Anti-Lock brakes (RWAL), connect one end of a suitable hose to bleeder valve on RWAL hydraulic valve and submerge other end in a glass container partially filled with clean brake fluid.
  • Pump brake pedal several times, then hold pedal down firmly.
  • With pedal firmly depressed, open bleeder valve until pedal fades to floor, then close bleeder valve.
  • Repeat procedure until a continuous flow of brake fluid is released from bleeder valve. Ensure a fluid level is maintained in master cylin...

CLICK HERE TO GET FULL ACCESS TO 1994 Dodge B250 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge B250 VAN cars and light trucks from 1990+.

Disc Brakes -> B 150/250/350, Ramcharger w/2WD, 1992 Ramcharger w/4WD, 1992-93 D 150/250/350 w/Gasoline Engine & 1992 W 150 -> Brake Pad Service -> Installation -> Removal
Vehicle: 1994 Dodge B250 VAN 5.2 V8 CNG

Removal

  • Remove caliper assembly as outlined under "Caliper Service."
  • Remove outboard pad by prying between the pad and the caliper fingers, Fig. , as flanges on outboard pad retain caliper firmly. Caliper should be supported to avoid damage to flexible brake hose.
  • Remove inboard brake pad from the adapter, Fig. .

Installation

Remove approximately 1/3 of the brake fluid from the reservoir to prevent overflow when pistons are pushed back into their bores.

  • With care, push piston back into bore until bottomed.
  • Install new outboard pad in recess of caliper. No free play should exist between...

CLICK HERE TO GET FULL ACCESS TO 1994 Dodge B250 VAN BRAKE SERVICE PROCEDURES

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