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Dodge Neon CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Dodge Neon AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge Neon cars and light trucks from 1990+
Serpentine Drive Belt Routing -> Domestic Passenger Cars -> DaimlerChrysler Corp.
Vehicle: 1997 Dodge Neon Highline 2.0 L4 GAS
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BRAKE SERVICE PROCEDURES FOR Dodge Neon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge Neon cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> 1999-2000 -> 2001 -> 2001-03 -> 2002-03 -> Avenger -> Breeze & Cirrus -> Concorde, Intrepid, LHS & 300M -> Convertible -> Coupe -> Fluid Reservoir -> Junction Block -> Less ABS -> Master Cylinder -> Neon -> Proportioning Valve -> Sebring & Stratus -> Sedan -> With ABS -> Without ABS
Vehicle: 2003 Dodge Neon SXT 2.0 L4 GAS
Fluid Reservoir
These models use ISO style flares that are of metric dimension. Use ISO style tubing flares and metric tubing when performing any repairs.
- Remove reservoir caps.
- Remove reservoir brake fluid.
- Remove master cylinder as outlined under "Master Cylinder, Replace."
- Secure master cylinder in suitable vise.
- Remove two reservoir to master cylinder retaining pins, Fig. .
- Rock reservoir side to side and remove from master cylinder. Do not use any tools when removing reservoir.
- Remove sealing grommets
- Reverse procedure to install, noting the following:
- Lubricate new sealing gromm...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge Neon AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge Neon cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
Vehicle: 2003 Dodge Neon SRT-4 2.4 L4 GAS
Normal ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge Neon AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge Neon cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1996 Dodge Neon Sport 2.0 L4 GAS
- Remove cotter pin, nut lock, and spring washer from end of outer C/V joint stub axle.
- Loosen (but do not remove) stub axle-to-hub/bearing retaining nut. Loosen hub nut while vehicle is on floor with brakes applied. front hub and driveshaft are splined together and retained by hub nut.
- Raise and support vehicle on a frame contact-type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by first lifting bottom of caliper away from ste...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge Neon AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge Neon cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2004 Dodge Neon SXT 2.0 L4 GAS
- Disconnect battery ground cable.
- Loosen alternator adjustment nut.
- Raise and support vehicle.
- Remove lower splash shield.
- Disconnect alternator wiring.
- Loosen alternator pivot bolt and remove alternator drive belt.
- Remove pivot bracket mounting ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge Neon AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge Neon cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Low Coolant Warning Lamp ->
Vehicle: 1995 Dodge Neon 2.0 L4 GAS
The Low Coolant warning lamp should light whenever coolant level in the coolant reservoir is ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge Neon AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge Neon cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Dodge Neon SE 2.0 L4 GAS
Lower
- Disconnect negative battery cable.
- Drain cooling system into a suitable container.
- Reposition hose clamp from water inlet pipe.
- Remove radiator outlet hose from water inlet pipe.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator and vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge Neon AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge Neon cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> A/C Compressor & Alternator Belt
Vehicle: 1996 Dodge Neon Highline 2.0 L4 GAS
A/C Compressor & Alternator Belt
- Loosen T-Bolt locking nut and pivot bolt to remove and install Poly V belt and...
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COMPONENT LOCATION DIAGRAMS FOR Dodge Neon AUTOMOBILES
Component location diagrams for most Dodge Neon cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Dodge Neon AUTOMOBILES
OEM drawn wiring diagrams for most Dodge Neon cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge Neon AUTOMOBILES
OEM TSB listings for most Dodge Neon cars and light trucks sold in the U.S. from 1985+.
Document: PAINT FOGGING - PROCEDURES - REV Vehicle: 1996 Dodge Neon 2.0 L4 GAS Auto Systems: |
Document: COMPETITION PACKAGE (SALES CODE ACR) FRONT FASCIA INFORMATION Vehicle: 1998 Dodge Neon 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge Neon AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge Neon cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge Neon cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge Neon cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge Neon cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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