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Dodge W250 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge W250 Pickup car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge W250 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge W250 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge W250 Pickup cars and light trucks from 1990+
Compressor Service -> Model C-171, 10PA17 & 10PA17-R134a Compressors -> COMPRESSOR OVERHAUL -> Assemble -> Disassemble -> EXCEPT 10PA17-R134a
Vehicle: 1992 Dodge W250 Pickup 5.9 V8 GAS
EXCEPT 10PA17-R134a
Disassemble
- Remove compressor clutch assembly and key from compressor crankshaft.
- Remove 6 compressor through bolts with 6 mm. Allen wrench.
- Remove front cover by tapping on outside of cover with plastic hammer.
- Remove O-ring seal from front cover and discard.
- Remove felt and retainer from front cover, Fig. .
- Press out gas seal plate using a brass drift, Fig. .
- Remove shaft seal from crankshaft, then remove dowel pins, valve plate, suction reed valve and steel N-gasket Fig. . Discard steel N-gask...
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BRAKE SERVICE PROCEDURES FOR Dodge W250 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge W250 Pickup cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> 1992-95 -> 1996 -> Caravan, Town & Country & Voyager -> Cherokee & Comanche -> Chrysler -> Except Cherokee & Comanche -> Full Size Truck, Van/Wagon & Dakota Less RWAL -> Full Size Truck, Van/Wagon & Dakota w/RWAL -> Jeep -> Less Aluminum Master Cylinder -> Master Cylinder -> Ram 50 -> With Aluminum Master Cylinder & Manual Brakes -> With Aluminum Master Cylinder & Power Brakes
Vehicle: 1993 Dodge W250 Pickup 5.9 L6 DIESEL
Master Cylinder
Chrysler
Caravan, Town & Country & Voyager
1992-95
- Disconnect and plug brake tubes from master cylinder. Cap master cylinder ports.
- Remove master cylinder attaching nuts.
- Remove master cylinder from power brake unit.
- Reverse procedure to install. Master cylinder should be bench bled before installation, using bleeding tubes tool No. C-4546, or equivalent.
1996
- With engine not running, pump brake pedal four or five times to deplete vacuum in power booster.
- Thoroughly clean all surfaces of filler neck, brake fluid reservoir and area where master cylinder assembly attac...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge W250 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge W250 Pickup cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 1991 Dodge W250 Pickup 5.9 L6 DIESEL
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge W250 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge W250 Pickup cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1993 Dodge W250 Pickup 5.9 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge W250 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge W250 Pickup cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1990 Dodge W250 Pickup 5.9 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove heat shield clip and heat shield from starter.
- Remove starter motor attaching bolts and nuts.
- Remove solenoid.
- Disc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge W250 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge W250 Pickup cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
Vehicle: 1990 Dodge W250 Pickup 5.9 V8 GAS
On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge W250 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge W250 Pickup cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Dodge W250 Pickup 5.9 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp at radiator outlet and remove hose.
- Reposition hose clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to install.
Upper
- Drain cooling system into a s...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge W250 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge W250 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1993 Dodge W250 Pickup 5.9 V8 GAS
Removal
- Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...
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COMPONENT LOCATION DIAGRAMS FOR Dodge W250 Pickup AUTOMOBILES
Component location diagrams for most Dodge W250 Pickup cars and light trucks sold in the U.S. from 1990+.
 Steering Column Components & Connectors Diagram for 1992 Dodge W250 Pickup 5.2 V8 GASComponents on diagram: |
 Door Components Diagram for 1993 Dodge W250 Pickup 5.9 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge W250 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Dodge W250 Pickup cars and light trucks sold in the U.S.
 1990 Dodge W250 Pickup 5.9 V8 GAS Wiring DiagramComponents on diagram: |
 1992 Dodge W250 Pickup 5.2 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge W250 Pickup AUTOMOBILES
OEM TSB listings for most Dodge W250 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: A-500 - BEAT/BOOM VIB IN CAB - DIAG/REPAIR (3.9L) Vehicle: 1989 Dodge W250 Pickup 5.9 V8 GAS Symptoms: |
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Document: SUSPENSION - TORQUE SPECS (FWD) - S/M CORRECTIONS Vehicle: 1991 Dodge W250 Pickup 5.9 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge W250 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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