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1992 Dodge W250 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Dodge W250 Pickup car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge W250 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
Compressor Service -> Model SD709 & SD709P Compressors -> SHAFT SEAL, REPLACE -> INSTALLATION -> REMOVAL
Vehicle: 1992 Dodge W250 Pickup 5.9 V8 GAS
REMOVAL
- Install a spanner wrench by inserting pins into any two threaded holes of clutch front plate, then hold plate and remove hex nut.
- Remove clutch front plate using suitable puller. Align puller center bolt to compressor shaft and hand-tighten three puller bolts into threaded holes.
- Turn center bolt clockwise to loosen front plate.
- Remove felt ring retainer and felt ring, then using an O-ring hook and a small screwdriver to prevent shim from binding on shaft, remove clutch shim.
- Remove shaft seal seat retaining snap ring.
- Remov...
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BRAKE SERVICE PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
Anti-lock Brakes -> Dakota, Full Size Pickups & Vans & Ramcharger -> System Service -> 1992 Dakota & 1992-93 Full Size Pickups, Vans & Ramcharger -> 1994-96 Full Size Pickups -> Brake System Bleed -> Component Replacement -> Component Service -> Controller Anti-Lock Brake (CAB) Module -> Dakota -> Four Wheel Anti-Lock Brake System -> Front Anti-Lock Valve -> Front Brake Speed Sensor -> Full Size Pickups -> Full Size Pickups & Vans -> Full Size Vans -> Full Size Vans w/Inline Brake Booster -> Full Size Vans w/Transverse Brake Booster -> Hydraulic Valve -> Ramcharger & 1992-93 Full Size Pickups -> Rear Anti-Lock & Combination Valves -> Rear Brake Speed Sensor -> Rear Wheel Anti-Lock (RWAL) Brake System -> Rear Wheel Speed Sensor -> Speed Sensor Air Gap Inspection
Vehicle: 1992 Dodge W250 Pickup 5.9 V8 GAS
Brake System Bleed
The anti-lock brake system must be bled any time air enters the hydraulic system. It is important to note that excessive air in the brake system may set a primary pressure diagnostic trouble code in the control module.
Pressure or manual bleeding procedures can be used when bleeding the ABS system after hoses or brake lines have been disconnected. Bleeding the ABS hydraulic system is also necessary after replacement of the hydraulic assembly or wheel brakes. During bleeding procedures, ensure the brake fluid level remains close to the Full mark on the reservoir.
T...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> D & W Series, Ramcharger, Ram Truck 1500-3500 & Trail Duster 1980-92 All & 1993 3.9L & 5.2L Gasoline Engines
Vehicle: 1992 Dodge W250 Pickup 5.9 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1992 Dodge W250 Pickup 5.2 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1992 Dodge W250 Pickup 5.9 V8 GAS
- Disconnect battery ground cable.
- Remove wiring connector from starter.
- Remove starter mounting bolts, then starter from vehicle.
- Reverse procedure...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
Chrysler LLC Trucks -> Water In Fuel Warning Lamp ->
Vehicle: 1992 Dodge W250 Pickup 5.9 L6 DIESEL
The water in fuel indicator is used on diesel engine models. The lamp should light when excessive water has entered the fuel system. As water collects in the fuel filter, a probe located at the water separator section of the filter, will activate the...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Dodge W250 Pickup 5.2 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1992 Dodge W250 Pickup 5.2 V8 GAS
Removal
- Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Dodge W250 Pickup AUTOMOBILES
Component location diagrams for most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S. from 1990+.
 Heater & A/C Splices Diagram for 1992 Dodge W250 Pickup 5.9 L6 DIESELComponents on diagram: |
 Door Components & Connectors Diagram for 1992 Dodge W250 Pickup 5.9 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1992 Dodge W250 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S.
 1992 Dodge W250 Pickup 5.2 V8 GAS Wiring DiagramComponents on diagram: |
 1992 Dodge W250 Pickup 5.9 L6 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Dodge W250 Pickup AUTOMOBILES
OEM TSB listings for most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1992 Dodge W250 Pickup 5.2 V8 GAS Auto Systems: |
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Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE Vehicle: 1992 Dodge W250 Pickup 5.2 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Dodge W250 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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