1991 GMC G15/G1500 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 GMC G15/G1500 VAN

  • 1991 GMC G15/G1500 VAN Rally 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1991 GMC G15/G1500 VAN Rally 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1991 GMC G15/G1500 VAN Rally 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1991 GMC G15/G1500 VAN Vandura 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1991 GMC G15/G1500 VAN Vandura 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H

BRAKE SERVICE PROCEDURES FOR 1991 GMC G15/G1500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC G15/G1500 VAN cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> Delco-Moraine Single Piston Caliper -> CALIPER SERVICE -> ASSEMBLE -> DISASSEMBLE -> INSTALLATION -> REMOVAL
Vehicle: 1991 GMC G15/G1500 VAN Rally 4.3 V6 GAS

REMOVAL

  • Siphon enough brake fluid out of the master cylinder to bring fluid level to1-3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
  • Raise and support vehicle, remove front wheels.
  • Using a C-clamp, as illustrated in Fig. , push piston back into its bore.
  • Remove two mounting bolts and lift caliper away from disc.

DISASSEMBLE

  • Disconnect hose from the caliper being careful not to lose copper washers.
  • Remove caliper as outlined above.
  • Drain brake fluid from caliper.
  • Pad caliper interior with clean shop towels and apply compressed air to remove piston, Fi...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC G15/G1500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC G15/G1500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC G15/G1500 VAN cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS, GENERAL MOTORS -> MASTER CYLINDER, Replace
Vehicle: 1991 GMC G15/G1500 VAN Rally 5.7 V8 GAS

  • On vehicles w/manual brakes, disconnect master cylinder push rod from brake pedal.
  • On all models, disconnect all wire connectors from mas...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC G15/G1500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC G15/G1500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC G15/G1500 VAN cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> IN-VEHICLE SERVICE -> BOOSTER PISTON ROD ADJUSTMENT
Vehicle: 1991 GMC G15/G1500 VAN Rally 5.0 V8 GAS

BOOSTER PISTON ROD ADJUSTMENT

  • Pump brake pedal several times, then remove master cylinder from brake booster.
  • With gasket installed on master cylinder, install booster piston rod gauge tool No. J34873-A or equivalent on master...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC G15/G1500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC G15/G1500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC G15/G1500 VAN cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS, GENERAL MOTORS -> COMPONENT DESCRIPTION -> HYDRAULIC CONTROL VALVES -> MASTER CYLINDER
Vehicle: 1991 GMC G15/G1500 VAN Vandura 4.3 V6 GAS

MASTER CYLINDER

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC G15/G1500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC G15/G1500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC G15/G1500 VAN cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> Bendix Single Piston Sliding Caliper -> BRAKE PADS, Replace
Vehicle: 1991 GMC G15/G1500 VAN Vandura 5.0 V8 GAS

The procedures to remove & install the brake pads are outlined under "Caliper Service," "Remova... "

CLICK HERE TO GET FULL ACCESS TO 1991 GMC G15/G1500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC G15/G1500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC G15/G1500 VAN cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> Delco-Moraine Single Piston Caliper -> DESCRIPTION
Vehicle: 1991 GMC G15/G1500 VAN Vandura 4.3 V6 GAS

The caliper assembly, Fig. , slides on its mounting surfaces. Upon brake application, hydraulic pressure against the piston forces the inboard pad against the inboar...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC G15/G1500 VAN BRAKE SERVICE PROCEDURES

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