GMC REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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GMC CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR GMC AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC cars and light trucks from 1990+

Vacuum & Wiring Diagrams -> Light Duty Trucks & Vans -> Air Conditioning
Vehicle: 1992 GMC G35/G3500 VAN 6.2 V8 DIESEL

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BRAKE SERVICE PROCEDURES FOR GMC AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC cars and light trucks from 1990+.

Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> System Service -> 1992-95 -> 1996 -> Astro & Safari -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> C & K Series -> Combination Valve -> Component Replacement -> Electro-Hydraulic Control Unit (EHCU)/Brake Pressure Modulator Valve (BPMV) Module -> Electro-Hydraulic Control Unit Brake Pressure Modulator Valve (EHCU/BPMV) Module -> Electronic Brake Control Module (EBCM) -> Except S & T Series w/VCM & VCM-A -> Front Wheel Speed Sensor -> Pressure Bleed -> Rear Wheel Speed Sensor -> S & T Series -> S & T Series w/VCM & VCM-A -> Two-Person (Manual) Bleed
Vehicle: 1995 GMC G15/G1500 VAN Vandura 5.0 V8 GAS

Brake System Bleed

1992-95
Electro-Hydraulic Control Unit Brake Pressure Modulator Valve (EHCU/BPMV) Module

The EHCU/BPMV Module should be bled after replacement or if air is trapped in the unit. If bleeding is required, the module must be bled thoroughly before the wheel cylinders and calipers.

There are two bleeders on top of the unit that appear to be normal bleeders, Fig. . These are modulator bleeders and must remain closed when the unit is not pressurized.

The internal bleeders are on either side of EHCU/BPMV module. The valves are used to open the internal passages within the E...

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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported GMC cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2003 GMC Sierra 1500 HD 6.0 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

Engines Less Fuel Pressure ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC cars and light trucks from 1990+.

DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1993 GMC G25/G2500 VAN Rally 4.3 V6 GAS

One Piece Driveshaft
  • Raise and support vehicle.
  • Mark rear universal joint to drive shaft flange.
  • Remove retaining bolts and clamps.
  • Remove propeller shaft from pinion drive flange.
  • Remove propeller shaft from transmission/transfer case.
  • Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
  • Reverse procedure to install, noting the following:
    • Align reference marks made during removal.
    • Torque yoke retainer bolts to 18 ft. lbs.
Two Piece Driveshaft
  • Raise and support vehicle.
  • Suppor...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC cars and light trucks sold in the U.S. from mid 1990's+.

Component Locations
Vehicle: 2006 GMC Sierra 2500 HD SLT 6.0 V8 GAS

Refer to Fig...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported GMC cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1991 GMC C1500 Pickup Sierra XC 4.3 V6 GAS

  • Disconnect battery ground cable.
  • Disconnect terminal plug and battery lead from rear of alternator.
  • Remove accessory drive belt.
  • Remove alternator mounting bolts.
  • Separate alternator from mounting bracket.
  • Rem...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR GMC AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported GMC cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2004 GMC Yukon XL 2500 6.0 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the righthand instrument panel hush panel.
  • Remove the A/C and heater modul...

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MAINTENANCE LAMP RESET PROCEDURES FOR GMC AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Diesel Engine Water In Fuel Or Drain Fuel Filter Warning Lamp ->
Vehicle: 1990 GMC K2500 Pickup Sierra 6.2 V8 DIESEL

The "Water in Fuel" indicator will light when excessive water has entered the fuel system. A low pressure sensor activates the lamp as the fuel filter becomes plugged. The lamp will light during engine starting as a bulb check.

Once engine has started, the lamp should go Off. If the lamp is lit intermittently or remains lit, drain fuel filter. If the lamp still remains On after fuel filter has been drained, replace fuel filter. If lamp is lit during high speed opera...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1999 GMC K1500 Suburban 5.7 V8 GAS

  • Drain radiator coolant into suitable container.
  • Remove upper and lower radiator hoses.
  • Remove mounting bolts and lower fan shroud.
  • Remove engine vent hose and surge take hose.
  • Disconnect engine o...

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SERPENTINE BELT SERVICE PROCEDURES FOR GMC AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1991 GMC V2500 Suburban 5.7 V8 GAS

  • Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...

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COMPONENT LOCATION DIAGRAMS FOR GMC AUTOMOBILES

Component location diagrams for most GMC cars and light trucks sold in the U.S. from 1990+.

License Lamps Diagram for 2004 GMC Yukon  4.8 V8 GASLicense Lamps Diagram for 2004 GMC Yukon 4.8 V8 GAS

Components on diagram:
  • License Lamp
  • Lamp Socket
  • Rear Cross Sill
  • Rear Lamps Bussing Block
  • Rear Wheel Steering Control Module Diagram for 2002 GMC Sierra 1500  5.3 V8 FLEXRear Wheel Steering Control Module Diagram for 2002 GMC Sierra 1500 5.3 V8 FLEX

    Components on diagram:
  • Rear Wheel Steering Control Module
  • Frame
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    WIRING DIAGRAMS FOR GMC AUTOMOBILES

    OEM drawn wiring diagrams for most GMC cars and light trucks sold in the U.S.

    1991 GMC V1500 Suburban  5.7 V8 GAS Wiring Diagram1991 GMC V1500 Suburban 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • LH Marker Lamp
  • Front Identification Lamps
  • 1988 GMC P35/P3500 VAN  6.2 V8 DIESEL Wiring Diagram1988 GMC P35/P3500 VAN 6.2 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Starter Motor Solenoid
  • Ignition Switch
  • Glow Plug Controller
  • Generator
  • Left Hand Battery
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    TECHNICAL SERVICE BULLETINS FOR GMC AUTOMOBILES

    OEM TSB listings for most GMC cars and light trucks sold in the U.S. from 1985+.

    Document: INFO - TIRE CHARACTERISTICS OF GM ORIGINAL EQUIPMENT TIRES - REVISED
    Vehicle: 2006 GMC Sierra 1500 SLE 5.3 V8 GAS

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: GM TECHNICAL ASSISTANCE INFORMATION FORM (TAC) AND SERVICE STRATEGY PROCESS UTILIZING CUSTOMER SERVICE COMEBACK PREVENTION, STRATEGY BASED DIAGNOSTICS (SBD) AND INTERMITTENT CONCERN DIAGNOSIS - REVISED
    Vehicle: 1987 GMC V1500 Pickup 6.2 V8 DIESEL

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
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    COMPONENT/PARTS SPECIFICATIONS FOR GMC AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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