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GMC Savana 3500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Savana 3500 car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GMC Savana 3500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+
Component Replacement & Adjustment -> Express & Savana -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable -> Oil Charge -> Product Compatibility
Vehicle: 2004 GMC Savana 3500 6.0 V8 GAS
Air Bag System Disarming & Arming
Refer to and for air bag system disarming and arming procedures.
Battery Ground Cable
Prior to service, Disconnect and isolate battery ground cable.
Product Compatibility
Before replenishing refrigerant or refrigerant oil, ensur...
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BRAKE SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.
Anti-lock Brakes -> Kelsey-Hayes -> System Service -> 1997-2000 C & K Series Except 1999-2000 Sierra, Silverado & 2000 Suburban, Tahoe & Yukon -> 1997-2000 w/310 ABS -> 1999-2000 Sierra, Silverado & 2000 Suburban, Tahoe, Yukon & 2001 C & K Series -> 2000-01 w/325 ABS -> Astro & Safari -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> C & K Series Except C3500HD -> C3500HD -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front Wheel Speed Sensor -> G Van -> Installation -> Manual Bleed -> P Series -> Pressure Bleed -> Removal -> S & T Series
Vehicle: 2000 GMC Savana 3500 6.5 V8 DIESEL
Brake System Bleed
Gravity and vacuum bleeding procedures are not recommended for use with the anti-lock brake system. The manual bleed procedure is the preferred method, although pressure bleeding is also possible. Do not pump the brake pedal during the bleeding process, as fluid aeration may occur.
Manual Bleed
- Raise and support vehicle, then connect a clear plastic tube to brake bleed screw at righthand rear wheel.
- Place free end of tube in a glass jar partially filled with clean brake fluid. Ensure end of tube remains submerged in fluid and master cylinder reservoir is kept full.
- ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
Vehicle: 2004 GMC Savana 3500 4.8 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2007 GMC Savana 3500 6.6 V8 DIESEL
Front
- Raise and support vehicle.
- Mark the front U-joint to the pinion yoke on the front differential.
- Mark the relationship of the rear U-joint to the transfer case drive flange.
- Remove the retaining nuts and bolts from the drive flange.
- Remove the clamps and retaining bolts from the front drive axle pinion flange.
- Remove the front propeller shaft from the vehicle.
- Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft retainer bolts 18 f...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Savana 3500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2009 GMC Savana 3500 6.0 V8 GAS
The Low Tire Pressure warning lamp and/or the DIC (Driver Information Center) Low Tire Pressure message can be cl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2007 GMC Savana 3500 LT 6.0 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove right transmission cover bolt, if required.
- Disconnect engine wiring harness electrical connector from oil level sensor.
- Remove starter motor mounting bolts.
- Slide starter forward until it clears transmission.
- Remove attaching nut and starter solenoid S-terminal lead from soleno...
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MAINTENANCE LAMP RESET PROCEDURES FOR GMC Savana 3500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Air Cleaner Restriction Indicator ->
Vehicle: 2000 GMC Savana 3500 6.5 V8 DIESEL
An air cleaner restriction indicator, Fig. , is located in the intake duct between the MAF sensor and the air cleaner assembly.
If the window shows green, no service is required at this time. However, if...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2006 GMC Savana 3500 LT 6.0 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from surge tank.
- Remove radiator outlet hose from surge tank.
- Raise and support vehicle.
- Remove push pin from small inner wheel panel and position aside.
- Reposition heater hose to radiator outlet hose clamp using hose clamp pliers J 38185.
- Remove heater hose from radiator outlet hose.
- Remove radiator outlet hose to radiator re...
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SERPENTINE BELT SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 GMC Savana 3500 6.0 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES
Component location diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Diagram for 2008 GMC Savana 3500 6.6 V8 DIESELComponents on diagram: |
 Right Front Of The Vehicle Diagram for 2006 GMC Savana 3500 LS 6.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES
OEM drawn wiring diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S.
 2004 GMC Savana 3500 6.0 V8 GAS Wiring DiagramComponents on diagram: |
 2006 GMC Savana 3500 LT 6.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GMC Savana 3500 AUTOMOBILES
OEM TSB listings for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1985+.
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Document: REFINISHING ALUMINUM WHEELS Vehicle: 1999 GMC Savana 3500 5.7 V8 GAS Auto Systems: |
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Document: TRAILER BRAKES APPLIED WHEN HEADLIGHTS/PARK LAMPS ARE ON, BRAKE CONTROLLER ILLUMINATION - REVISED Vehicle: 2001 GMC Savana 3500 8.1 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR GMC Savana 3500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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