GMC Savana 3500 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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GMC Savana 3500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Savana 3500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Savana 3500 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC Savana 3500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+

Component Replacement & Adjustment -> Express & Savana -> Water Pump, Replace -> 4.3L Engine -> 4.8L, 5.3L & 6.0L Engines
Vehicle: 2004 GMC Savana 3500 4.8 V8 GAS

4.3L Engine
  • Loosen duct clamp, then remove bolts and air cleaner.
  • Disconnect electrical connector, then remove mounting nuts and front passenger seat.
  • Remove mounting bolts and instrument panel lower extension.
  • Remove mounting bolts and knee bolsters.
  • Disconnect retainers and remove engine cover.
  • Remove mounting nut and air cleaner outlet duct from throttle body.
  • Disconnect Intake Air Temperature (IAT) sensor harness connector.
  • Loosen air cleaner outlet duct from Mass Air Flow (MAF) sensor.
  • Remove air cleaner outlet duct.
  • ...

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BRAKE SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 2002 GMC Savana 3500 8.1 V8 GAS

Master Cylinder

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in-line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball check val...

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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
Vehicle: 2006 GMC Savana 3500 LT 6.0 V8 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2004 GMC Savana 3500 4.8 V8 GAS

Front

  • Raise and support vehicle.
  • Mark the front U-joint to the pinion yoke on the front differential.
  • Mark the relationship of the rear U-joint to the transfer case drive flange.
  • Remove the retaining nuts and bolts from the drive flange.
  • Remove the clamps and retaining bolts from the front drive axle pinion flange.
  • Remove the front propeller shaft from the vehicle.
  • Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
  • Reverse procedure to install, noting the following:
    • Torque front propeller shaft retainer bolts 18 f...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from mid 1990's+.

Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 GMC Savana 3500 LT 6.0 V8 GAS

Refer to Figs. through for w...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2000 GMC Savana 3500 6.5 V8 DIESEL

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter to engine brace and heat shields.
  • Disconnect wires from solenoids.
  • Remove starter motor mounting bolts, washers and lower starter. Record position of shims, if required.
  • Remove starter motor from vehicle.
  • Reverse procedure to install, notin...

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MAINTENANCE LAMP RESET PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Air Cleaner Restriction Indicator ->
Vehicle: 2001 GMC Savana 3500 5.7 V8 BI-FUEL

An air cleaner restriction indicator, Fig. , is located in the intake duct between the MAF sensor and the air cleaner assembly.

If the window shows green, no service is required at this time. However, if...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1999 GMC Savana 3500 7.4 V8 GAS

  • Drain coolant into a suitable container.
  • Remove air cleaner, duct and coolant recovery reservoir.
  • Remove mounting bolts, upper to lower mounting bolts and upper fan shroud.
  • Remove mounting bolts and low...

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SERPENTINE BELT SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2010 GMC Savana 3500 6.6 V8 DIESEL

  • Rotate tensioner to release belt tension using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley, then remove belt.
  • Route be...

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COMPONENT LOCATION DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES

Component location diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

EVAP Canister And Fuel Tank, NL1 Diagram for 2002 GMC Savana 3500  5.7 V8 GASEVAP Canister And Fuel Tank, NL1 Diagram for 2002 GMC Savana 3500 5.7 V8 GAS

Components on diagram:
  • Fuel Tank
  • Fuel Pump Assembly
  • Fuel Sender Assembly
  • Evaporative Emission Canister
  • Evaporative Emission Vent Valve
  • Battery Diagram for 2003 GMC Savana 3500  6.0 V8 GASBattery Diagram for 2003 GMC Savana 3500 6.0 V8 GAS

    Components on diagram:
  • Battery
  • Battery Cable
  • G106
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES

    OEM drawn wiring diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S.

    2002 GMC Savana 3500  8.1 V8 GAS Wiring Diagram2002 GMC Savana 3500 8.1 V8 GAS Wiring Diagram

    Components on diagram:
  • Headlamp Switch
  • Headlamp Dimmer Switch
  • Daytime Running Lamps Control Module
  • Daytime Running Lamps Indicator
  • 2008 GMC Savana 3500 LS 6.0 V8 GAS Wiring Diagram2008 GMC Savana 3500 LS 6.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Transmission Control Module
  • Engine Control Module
  • Data Communication Schematics
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    TECHNICAL SERVICE BULLETINS FOR GMC Savana 3500 AUTOMOBILES

    OEM TSB listings for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1985+.

    Document: CHEMICAL STAINING OF CHROME WHEELS
    Vehicle: 1999 GMC Savana 3500 5.7 V8 GAS

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: GM NEW VEHICLE TIRE WARRANTY PROGRAM - REVISED
    Vehicle: 2000 GMC Savana 3500 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC Savana 3500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 SPECIFICATIONS DATA!

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    Source: Auto Body Parts Store

    $24.51

    Click here to view more details2003 GMC Savana 3500 Brake Light Switch, Blade type; 6-prong male terminal; A high quality, direct fit OE replacement brake light switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $8.95

    Click here to view more details about 2011 GMC Pickup Sierra Aftermarket Center Caps2011 GMC Pickup Sierra Aftermarket Center Caps, Aftermarket Center Caps; Brushed Aluminum Face; ABS; Set OF 4, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $85.50

    Click here to view more details2002 GMC Savana 3500 V8, 6.5 L, 395 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $6,365.00

    Click here to view more details2006 GMC Savana 3500 Used Heater and A/C controls, dash mounted, main control, w/AC, Without rear defrost; electric mirror, Very Good.

    Source: Used Auto Parts Store

    $86.00

    Click here to view more details2001 GMC Savana 3500 Used A/C Compressor, 5.7, AUTO, RWD, Very Good.

    Source: Used Auto Parts Store

    $143.00
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