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GMC Sierra 3500 HD CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Sierra 3500 HD car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GMC Sierra 3500 HD automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR GMC Sierra 3500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Sierra 3500 HD cars and light trucks from 1990+.
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Brake System Bleed -> Manual Bleed -> Pressure Bleed
Vehicle: 2007 GMC Sierra 3500 HD SLE 6.0 V8 GAS
Manual Bleed
- If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
- Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
- If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
- Disconnect forward brake pipe connection at master cylinder.
- Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
- Connect and ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Sierra 3500 HD AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Sierra 3500 HD cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2008 GMC Sierra 3500 HD SLE 6.0 V8 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Sierra 3500 HD AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Sierra 3500 HD cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2007 GMC Sierra 3500 HD WT 6.0 V8 GAS
When the TPMS detects a significant loss of tire pressure, the CHECK TIRE PRESSURE message is displayed on the DI...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Sierra 3500 HD AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GMC Sierra 3500 HD cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2007 GMC Sierra 3500 HD SLE 6.6 V8 DIESEL
- Disconnect battery ground cable.
- Loosen air cleaner outlet duct clamps from throttle body and from mass airflow sensor.
- Remove air cleaner outlet duct.
- Remove air conditioning line retainer from fan shroud.
- On models equipped with manual transmission,remove throttle body heater hose retainer from fan shroud, if required.
- Remove inlet radiator hose retainer from fan shroud, if required.
- On models equipped with automatic transmission, remove engine harness clip from transmission control module cover.
- Remove transmission control module cover bolts.
- Remove TCM cover from fan shroud.
- Loos...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR GMC Sierra 3500 HD AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported GMC Sierra 3500 HD cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2007 GMC Sierra 3500 HD SLT 6.0 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR GMC Sierra 3500 HD AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Sierra 3500 HD cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2008-09 Sierra -> Keyless Entry Transmitter Or DIC Method -> Relearn -> Reset -> Scan Tool Method
Vehicle: 2008 GMC Sierra 3500 HD SLE 6.0 V8 GAS
Reset
The Low Tire Pressure warning lamp and/or the DIC (Driver Information Center) Low Tire Pressure message can be cleared by adjusting the tires to the recommended pressure and driving the vehicle at a speed above 25 mph for more that 2 minutes.
Relearn
Keyless Entry Transmitter Or DIC Method
- On models with standard ignition switch, place the ignition switch in the On position.
- On models with keyless ignition switch, place the ignition switch in the ACC position.
- On all models, using the keyless entry transmitters press the lock and unlock buttons at the same time until a horn chirp...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Sierra 3500 HD AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Sierra 3500 HD cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2008 GMC Sierra 3500 HD WT 6.0 V8 GAS
- Drain radiator coolant into suitable container.
- Remove upper and lower radiator hoses.
- Remove mounting bolts and lower fan shroud.
- Remove engine vent hose and surge take hose.
- Disconnect engine o...
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SERPENTINE BELT SERVICE PROCEDURES FOR GMC Sierra 3500 HD AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Sierra 3500 HD cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 GMC Sierra 3500 HD SLT 6.0 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR GMC Sierra 3500 HD AUTOMOBILES
Component location diagrams for most GMC Sierra 3500 HD cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 2007 GMC Sierra 3500 HD SLE 6.6 V8 DIESELComponents on diagram: |
 Door Diagram for 2008 GMC Sierra 3500 HD SLE 6.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR GMC Sierra 3500 HD AUTOMOBILES
OEM drawn wiring diagrams for most GMC Sierra 3500 HD cars and light trucks sold in the U.S.
 2008 GMC Sierra 3500 HD SLT 6.0 V8 GAS Wiring DiagramComponents on diagram: |
 2007 GMC Sierra 3500 HD WT 6.6 V8 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GMC Sierra 3500 HD AUTOMOBILES
OEM TSB listings for most GMC Sierra 3500 HD cars and light trucks sold in the U.S. from 1985+.
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Document: DISC BRAKE WARRANTY SERVICE AND PROCEDURES - REVISED Vehicle: 2007 GMC Sierra 3500 HD SLE 6.6 V8 DIESEL Auto Systems: |
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Document: PRNDL DISPLAY REDUCED VISIBILITY FOR APPROXIMATELY ONE MINUTE - REVISED Vehicle: 2007 GMC Sierra 3500 HD SLE 6.6 V8 DIESEL Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR GMC Sierra 3500 HD AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Sierra 3500 HD cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Sierra 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Sierra 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Sierra 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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