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2008 GMC Sierra 3500 HD CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2008 GMC Sierra 3500 HD AUTOMOBILES
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Description
Vehicle: 2008 GMC Sierra 3500 HD WT 6.6 V8 DIESEL
The caliper mounts in a way that allows the caliper to move laterally inboard as the brake pads wear. The caliper housing is a one piece casting with the inboard side containing the piston bore. The piston seal also acts as a return mechanism for the piston.
Applying the brake pedal causes the hydraulic pressure that moves the caliper piston. The piston then forces the inboard brake pad against the inboard braking surface of the rotor. Increasing the force against...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 GMC Sierra 3500 HD AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One-Piece Driveshaft -> Rear -> Two-Piece Driveshaft
Vehicle: 2008 GMC Sierra 3500 HD SLT 6.6 V8 DIESEL
Front
Before disassembly, observe and accurately reference mark all driveline components relative to the propeller shaft and axles. These items include propeller shafts, wheel drive shafts, pinion flanges and output shafts.
Assemble all components in the exact relationship to each other as they were prior to removal. Observe all published specifications and torque values, and any measurements obtained prior to disassembly.
- Raise and support vehicle.
- Remove transfer case shield, if equipped.
- If equipped with double clamp style boot, remove clamp at transfer case by prying up expos...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 GMC Sierra 3500 HD AUTOMOBILES
Description
Vehicle: 2008 GMC Sierra 3500 HD WT 6.6 V8 DIESEL
The TPMS (Tire Pressure Monitor System) warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the DIC (Driver Information Center) display. The system consists of the BCM (Body Control Module), DIC, instrument cluster, RCDLR (Remote Control Door Lock Receiver), RF (Radio Frequency transmitting tire pressure sensor in each wheel and serial data circuit. Each tire pressure sensor has an internal power supply with a service life of 10 years.
When the vehicle is...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 GMC Sierra 3500 HD AUTOMOBILES
Starter, Replace
Vehicle: 2008 GMC Sierra 3500 HD SLE 6.6 V8 DIESEL
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove right front wheel and tire.
- Remove right side front wheelhouse liner screws, retainers, then liner.Disconnect any electrical harnesses/connectors and attached parts from right side front wheelhouse liner as required.
- Working through wheelhouse, remove starter solenoid cable nut from starter.
- Remove starter solenoid cable from starter.
- Remove engine wiring harness lead nut
- Remove engine wiring harness lead from starter motor.
- Lower vehicle.
- Disconnect positive battery cable from glow plug control module.
- Disconnect engine...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2008 GMC Sierra 3500 HD AUTOMOBILES
General Motors Corp./Saturn Trucks -> Low Coolant Lamp ->
Vehicle: 2008 GMC Sierra 3500 HD SLE 6.6 V8 DIESEL
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 GMC Sierra 3500 HD AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2008 GMC Sierra 3500 HD WT 6.6 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Remove air cleaner outlet duct.
- Remove air cleaner housing.
- Reposition hose clamp from engine.
- Remove radiator outlet hose from engine.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator and from vehicle.
- Reverse procedure to inst...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2008 GMC Sierra 3500 HD AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2008 GMC Sierra 3500 HD SLT 6.6 V8 DIESEL
- Rotate tensioner to release belt tension using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley, then remove belt.
- Route be...
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COMPONENT LOCATION DIAGRAMS FOR 2008 GMC Sierra 3500 HD AUTOMOBILES
Component location diagrams for most 2008 GMC Sierra 3500 HD cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2008 GMC Sierra 3500 HD AUTOMOBILES
OEM drawn wiring diagrams for most 2008 GMC Sierra 3500 HD cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2008 GMC Sierra 3500 HD AUTOMOBILES
OEM TSB listings for most 2008 GMC Sierra 3500 HD cars and light trucks sold in the U.S. from 1985+.
Document: Second Order Prop Shaft Vibration Or Launch Shudder Vehicle: 2008 GMC Sierra 3500 HD WT 6.0 V8 GAS Symptoms: |
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2008 GMC Sierra 3500 HD WT 6.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2008 GMC Sierra 3500 HD AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 GMC Sierra 3500 HD cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 GMC Sierra 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 GMC Sierra 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 GMC Sierra 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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