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GMC Sierra 1500 HD CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Sierra 1500 HD car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GMC Sierra 1500 HD automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR GMC Sierra 1500 HD AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Sierra 1500 HD cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Heater Core, Replace -> Astro & Safari -> Aztek & Rendezvous -> Bravada, S & T Series -> C & K Series -> Front -> G Series -> Montana, Silhouette & Venture -> Rear -> Tracker -> Vue
Vehicle: 2002 GMC Sierra 1500 HD 6.0 V8 GAS
Astro & Safari
Front
- Drain cooling system into suitable container.
- Remove heater hoses.
- Remove screws that retain cover to heater case assembly.
- Remove straps that retain heater core to heater case assembly.
- Remove heater core from vehicle.
- Reverse procedure to install.
Rear
- Recover refrigerant as outlined under .
- Remove body side front lower trim panel.
- Remove clamps from auxiliary heater pipes.
- Disconnect auxiliary heater pipes from auxiliary heater module.
- Remove screws and ban...
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BRAKE SERVICE PROCEDURES FOR GMC Sierra 1500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Sierra 1500 HD cars and light trucks from 1990+.
Anti-Lock Brakes -> Kelsey-Hayes -> Description
Vehicle: 2005 GMC Sierra 1500 HD SLE 6.0 V8 GAS
When wheel slip is detected during a brake application, the ABS enters anti-lock mode. During anti-lock braking, hydraulic pressure in the individual wheel circuits is controlled to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold, or increase hydraulic pressure to each wheel brake. The ABS cannot, however, increase hydraulic pressure above the amount which is transmitted by the master cylinder during braking.
During anti-lock braking, a series of rapid pulsations is felt in the brake pedal...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Sierra 1500 HD AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Sierra 1500 HD cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1999-06 Silverado & Sierra
Vehicle: 2006 GMC Sierra 1500 HD SLE 6.0 V8 GAS
Refer ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Sierra 1500 HD AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Sierra 1500 HD cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2006 GMC Sierra 1500 HD SLT 6.0 V8 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Sierra 1500 HD AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Sierra 1500 HD cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2007 GMC Sierra 1500 HD Classic SLT 6.0 V8 GAS
The TPM (Tire Pressure Monitor) System warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the DIC (Driver Information Center) display. The system uses the PCM (Powertrain Control Module), IPC (Instrument Panel Cluster), DIC, remote control door lock receiver, a radio frequency transmitting pressure sensor in each wheel assembly and the serial data circuit.
When the vehicle is stationary, the sensor is inactive. When the vehicle is operated and as the veh...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Sierra 1500 HD AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GMC Sierra 1500 HD cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2005 GMC Sierra 1500 HD SLE 6.0 V8 GAS
- Disconnect battery ground cable.
- Remove mounting bolts and engine shield, if required.
- Remove mounting bolts and oil pan skid plate, if required.
- Remove righthand transmission cover bolt.
- Remove front axle mounting bracket nut, then position front axle mounting bracket bolt until tip is flush with support bushing. Do not remove bolt.
- Remove mounting bolts and slide starter forward until it clears transmission.
- Disconnect oil level sensor electrical connector.
- Remove start...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR GMC Sierra 1500 HD AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported GMC Sierra 1500 HD cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2006 GMC Sierra 1500 HD SLT 6.0 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR GMC Sierra 1500 HD AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Sierra 1500 HD cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 2002 GMC Sierra 1500 HD 6.0 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Sierra 1500 HD AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Sierra 1500 HD cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2001 GMC Sierra 1500 HD 6.0 V8 GAS
- Drain radiator coolant into suitable container.
- Remove upper and lower radiator hoses.
- Remove mounting bolts and lower fan shroud.
- Remove engine vent hose and surge take hose.
- Disconnect engine o...
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SERPENTINE BELT SERVICE PROCEDURES FOR GMC Sierra 1500 HD AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Sierra 1500 HD cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 GMC Sierra 1500 HD 6.0 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR GMC Sierra 1500 HD AUTOMOBILES
Component location diagrams for most GMC Sierra 1500 HD cars and light trucks sold in the U.S. from 1990+.
 OnStar® Button Assembly Diagram for 2005 GMC Sierra 1500 HD SLE 6.0 V8 GASComponents on diagram: |
 Tire Pressure Monitoring Diagram for 2006 GMC Sierra 1500 HD SLE 6.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR GMC Sierra 1500 HD AUTOMOBILES
OEM drawn wiring diagrams for most GMC Sierra 1500 HD cars and light trucks sold in the U.S.
 2005 GMC Sierra 1500 HD SLT 6.0 V8 GAS Wiring DiagramComponents on diagram: |
 2006 GMC Sierra 1500 HD SLE 6.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GMC Sierra 1500 HD AUTOMOBILES
OEM TSB listings for most GMC Sierra 1500 HD cars and light trucks sold in the U.S. from 1985+.
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Document: SAFETY RECALL - TAILGATE SUPPORT CABLE - REVISED Vehicle: 2002 GMC Sierra 1500 HD 6.0 V8 GAS Auto Systems: |
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Document: WINDSHIELD WIPER PERFORMANCE, CLEANING INSTRUCTIONS AND MAINTENANCE Vehicle: 2007 GMC Sierra 1500 HD Classic SLE 6.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR GMC Sierra 1500 HD AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Sierra 1500 HD cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Sierra 1500 HD cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Sierra 1500 HD cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Sierra 1500 HD cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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