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GMC Syclone CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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1991 |

A/C & HEATER SERVICE PROCEDURES FOR GMC Syclone AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Syclone cars and light trucks from 1990+
A/C & Cooling System Maintenance -> General Motors Corp. -> 1990-2002 Chevrolet & GMC S & T Series & Oldsmobile Bravada
Vehicle: 1991 GMC Syclone 4.3 V6 GAS
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BRAKE SERVICE PROCEDURES FOR GMC Syclone AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Syclone cars and light trucks from 1990+.
POWER BRAKE UNITS, GENERAL MOTORS -> Delco-Moraine Brake Boosters -> POWER BRAKE UNIT, Replace -> 1990-91 C & K SERIES -> ASTRO & SAFARI VAN -> CABALLERO & EL CAMINO -> FULL SIZE EXCEPT 1990-91 C & K SERIES -> LUMINA APV, SILHOUTTE & TRANS SPORT -> S/T 10 & 15 & BRAVADA
Vehicle: 1991 GMC Syclone 4.3 V6 GAS
CABALLERO & EL CAMINO
- Remove vacuum hose from check valve and master cylinder retaining nuts.
- Pull master cylinder forward so it clears mounting studs and move to one side. Support cylinder to avoid stress on hydraulic lines.
- Remove power unit to dash nuts.
- Remove brake pedal pushrod retainer and disconnect pushrod from pin.
- Remove power brake unit from vehicle.
- Reverse procedure to install.
ASTRO & SAFARI VAN
- Disconnect master cylinder from power brake unit.
- Disconnect power brake unit pushrod from brake pedal.
- Remove power brake unit retaining nuts and the power brake unit.
- Rev...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Syclone AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Syclone cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 1991 GMC Syclone 4.3 V6 GAS
Returnless Fuel System
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Syclone AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Syclone cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Install -> One Piece Driveshaft -> Rear -> Remove -> Two Piece Driveshaft
Vehicle: 1991 GMC Syclone 4.3 V6 GAS
Front
Remove
- Raise and support vehicle.
- Mark the front U-joint to the pinion yoke on the front differential.
- Mark the relationship of the rear U-joint to the transfer case drive flange.
- Remove the retaining nuts and bolts from the drive flange.
- Remove the clamps and retaining bolts from the front drive axle pinion flange.
- Remove the front propeller shaft from the vehicle.
- Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
Install
- Remove the tape or rubber band from the front U-joint
- Install the front propeller shaf...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Syclone AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GMC Syclone cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1991 GMC Syclone 4.3 V6 GAS
- Disconnect battery ground cable.
- Remove alternator.
- Remove alternator mounting bolts.
- Remove output terminal nut.
- Disconnect electrical connector.
- Remove alternator from vehicle.
- Reverse procedure to install, noting the fol...
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MAINTENANCE LAMP RESET PROCEDURES FOR GMC Syclone AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Syclone cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Air Cleaner Restriction Indicator ->
Vehicle: 1991 GMC Syclone 4.3 V6 GAS
An air cleaner restriction indicator, Fig. , is located in the intake duct between the MAF sensor and the air cleaner assembly.
If the window shows green, no service is required at this time. However, if...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Syclone AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Syclone cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 GMC Syclone 4.3 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition hose clamp at heater core.
- Remove inlet heater hose from heater core.
- Reposition hose clamp at cylinder head.
- Remove inlet heater hose from cylinder head.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR GMC Syclone AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Syclone cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1991 GMC Syclone 4.3 V6 GAS
- Remove belt tensioner pulley retaining bolt...
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COMPONENT LOCATION DIAGRAMS FOR GMC Syclone AUTOMOBILES
Component location diagrams for most GMC Syclone cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR GMC Syclone AUTOMOBILES
OEM drawn wiring diagrams for most GMC Syclone cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GMC Syclone AUTOMOBILES
OEM TSB listings for most GMC Syclone cars and light trucks sold in the U.S. from 1985+.
Document: OUT-OF-WARRANTY PARTS FOR ENGINEERING ANALYSIS Vehicle: 1991 GMC Syclone 4.3 V6 GAS Auto Systems: |
Document: BATTERY PARASITIC DRAIN - REVISED Vehicle: 1991 GMC Syclone 4.3 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR GMC Syclone AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Syclone cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Syclone cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Syclone cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Syclone cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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