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GMC Savana 1500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR GMC Savana 1500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+
Component Replacement & Adjustment -> Express & Savana -> Thermostat, Replace -> 4.3L Engine -> 4.8L, 5.3L & 6.0L Engines
Vehicle: 2003 GMC Savana 1500 4.3 V6 GAS
4.3L Engine
- Disconnect electrical connector, then remove mounting nuts and front passenger seat.
- Remove mounting bolts and instrument panel lower extension.
- Remove mounting bolts and knee bolsters.
- Disconnect retainers and remove engine cover.
- Remove mounting nut and air cleaner outlet duct from throttle body.
- Disconnect Intake Air Temperature (IAT) sensor harness connector.
- Loosen air cleaner outlet duct from Mass Air Flow (MAF) sensor.
- Remove air cleaner outlet duct.
- Partially drain coolant into suitable container until...
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BRAKE SERVICE PROCEDURES FOR GMC Savana 1500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+.
Power Brake Units -> Delco Brake Booster -> Power Brake Unit Service
Vehicle: 1999 GMC Savana 1500 5.7 V8 GAS
The power brake unit is n...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
Vehicle: 2000 GMC Savana 1500 5.0 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Savana 1500 cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2007 GMC Savana 1500 4.3 V6 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Savana 1500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 GMC Savana 1500 LS 5.3 V8 FLEX
Refer to Figs. through for w...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+.
Alternator, Replace -> Auxiliary -> Single Alternator
Vehicle: 2000 GMC Savana 1500 4.3 V6 GAS
Single Alternator
- Disconnect battery ground cable.
- Remove coolant reservoir and air cleaner.
- Remove upper fan shroud.
- Remove drive belt, using suitable removal tool.
- Remove heater hose pipe from alternator and oil fill tubes from support bracket.
- Remove alternator mounting bolts, then alternator from vehicle.
- Disconnect electrical connectors.
- Reverse procedure to install, noting the following:
- Torque front alternator mounting bolt to 37 f...
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MAINTENANCE LAMP RESET PROCEDURES FOR GMC Savana 1500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 2001 GMC Savana 1500 5.7 V8 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warn...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2009 GMC Savana 1500 LS 5.3 V8 FLEX
- Drain cooling system into a suitable container.
- Remove air cleaner assembly.
- Remove coolant recovery reservoir.
- Remove clamp at radiator inlet using hose clamp pliers tool J 38185.
- Remove radiator inlet hose from radiator.
- Remove outlet heater hose clamp at radiator using hose clamp pliers tool J 38185.
- Remove outlet heater hose from radiator.
- Remove automatic transmiss...
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SERPENTINE BELT SERVICE PROCEDURES FOR GMC Savana 1500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 GMC Savana 1500 4.3 V6 GAS
These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.
- Rotate tensioner counterclockwise using suitable 1/2 inch break...
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COMPONENT LOCATION DIAGRAMS FOR GMC Savana 1500 AUTOMOBILES
Component location diagrams for most GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR GMC Savana 1500 AUTOMOBILES
OEM drawn wiring diagrams for most GMC Savana 1500 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GMC Savana 1500 AUTOMOBILES
OEM TSB listings for most GMC Savana 1500 cars and light trucks sold in the U.S. from 1985+.
Document: NEW LABOR OPERATION CODES FOR DEALER INSTALLED GM ACCESSORIES REPLACED DURING WARRANTY COVERAGE PERIOD - REVISED Vehicle: 2007 GMC Savana 1500 LT 5.3 V8 FLEX Auto Systems: |
Document: GM ACCESSORIES WHEEL APPEARANCE STANDARDS Vehicle: 2003 GMC Savana 1500 5.3 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR GMC Savana 1500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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